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Suzuki Swift RS413 RS415 RS416 RS413D AANVULLENDE ONDERHOUDSHANDLEIDING – PDF DOWNLOAD
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Suzuki Swift RS413 RS415 RS416 RS413D AANVULLENDE ONDERHOUDSHANDLEIDING – PDF DOWNLOAD
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Suzuki Swift RS413 RS415 RS416 RS413D AANVULLENDE ONDERHOUDSHANDLEIDING – PDF DOWNLOAD
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Suzuki Swift RS413 RS415 RS416 RS413D AANVULLENDE ONDERHOUDSHANDLEIDING – PDF DOWNLOAD
START.......................................................................................................................................................................... 3 BELANGRIJK..................................................................................................................................................................... 1 VOORWORD....................................................................................................................................................................... 3 INHOUDSOPGAVE.................................................................................................................................................................. 5 Voorzorgsmaatregelen........................................................................................................................................................... 7 Voorzorgsmaatregelen....................................................................................................................................................... 8 Voorzorgsmaatregelen................................................................................................................................................... 8 Voorzorgen voor een voertuig uitgerust met een ESP‚ systeem........................................................................................................ 8 Voorzorgen rem..................................................................................................................................................... 8 Algemene informatie............................................................................................................................................................ 9 Algemene informatie........................................................................................................................................................ 11 Algemene beschrijving.................................................................................................................................................. 11 Afkortingen........................................................................................................................................................ 11 Onderhoud en smering....................................................................................................................................................... 14 Periodiek onderhoud.................................................................................................................................................... 14 Onderhoudsplan onder normale rijdomstandigheden (model met een benzinemotor)....................................................................................... 14 Reparatie-instructies.................................................................................................................................................. 15 Inspecteren remschijven en remblokken.............................................................................................................................. 15 Speciaal gereedschap en speciale uitrustig............................................................................................................................. 16 Aanbevolen vloeistoffen en smeermiddelen (model met benzine motor)................................................................................................. 16 Motor.......................................................................................................................................................................... 17 Voorzorgsmaatregelen....................................................................................................................................................... 26 Modellen met M13, M15 motor en M16 motor............................................................................................................................... 26 Voorzorgsmaatregelen............................................................................................................................................... 26 Voorzorgen voor de motor....................................................................................................................................... 26 Algemene motorinformatie en diagnose....................................................................................................................................... 27 Modellen met M13, M15 motor en M16 motor............................................................................................................................... 27 Voorzorgsmaatregelen............................................................................................................................................... 27 Voorzorgen bij het ijken van het elektrisch gasklephuissysteem (model met elektrisch gasklephuis).............................................................. 27 Algemene beschrijving.............................................................................................................................................. 28 Beschrijving CAN-communicatiesysteem........................................................................................................................... 28 Beschrijving van het elektrisch gasklephuissysteem (model met elektrisch gasklephuis).......................................................................... 31 Beschrijving sturing brandstofonderbreking (M16A motor)........................................................................................................ 32 Beschrijving generator stuursysteem (M16A motor)............................................................................................................... 32 Beschrijving elektronisch regelsysteem......................................................................................................................... 33 Input / output tabel motor- en emissiesturing.................................................................................................................. 41 Schema en routetabel............................................................................................................................................... 42 Diagram van gasklep- en uitlaatgasregelsysteem................................................................................................................. 42 Plaats van de onderdelen........................................................................................................................................... 44 Locatie onderdelen van elektronisch regelsysteem............................................................................................................... 44 Diagnose-informatie en -procedures................................................................................................................................. 45 DTC-tabel...................................................................................................................................................... 45 Uitvalbeveiligingstabel........................................................................................................................................ 52 Gegevens uitleesapparaat....................................................................................................................................... 55 Symptoomdiagnose voor motor.................................................................................................................................... 60 Storingslampje gaat niet AAN bij contact AAN terwijl de motor stil staat (maar de motor kan worden gestart).................................................... 74 Storingslamp blijft AAN na het starten van de motor............................................................................................................ 76 DTC P0500: Storing rijsnelheidssensor (VSS).................................................................................................................... 78 DTC P0620: Stuurcircuit generator.............................................................................................................................. 82 DTC P0625 / P0626: Aansluitcircuit generatorveld laag / hoog................................................................................................... 84 DTC P1674: CAN communicatie (buss off-fout).................................................................................................................... 86 DTC P1675: CAN-communicatie (transmissiefout).................................................................................................................. 99 DTC P1676: CAN communicatie ontvangstfout voor TCM (model A/T of handgesch. aut. bak)..........................................................................109 DTC P1678: CAN communicatie (ontvangstfout voor BCM)...........................................................................................................112 DTC P1685: CAN Communicatie ontvangstfout ESP‚ stuurmodule (ESP‚ model)........................................................................................120 DTC P2111 / P2112: Stuursysteem gasklepsturing / vast in gesloten toestand (model met elektrische gasklep).....................................................123 ECM en bijbehorende circuits inspecteren.......................................................................................................................124 Reparatie-instructies..............................................................................................................................................154 Stationair toerental / Inspectie verhouding luchtsturing stationair (IAC) (model zonder elektr. gasklephuis)...................................................154 Inspecteren stationair toerental en IAC gasklepopening (model met elektrisch gasklephuis)......................................................................155 Speciaal gereedschap en speciale uitrustig.........................................................................................................................156 Speciaal gereedschap...........................................................................................................................................156 Elektrisch systeem van de motor............................................................................................................................................157 Modellen met M13, M15 motor en M16 motor...............................................................................................................................157 Reparatie-instructies..............................................................................................................................................157 Inspecteren op het voertuig elektrisch gasklepgeheel (model met elektrisch gasklepgeheel)......................................................................157 Uitbouwen en inbouwen van verwarmde zuurstofsensor (HO2S-1 en HO2S-2)..........................................................................................160 Inspecteren snelheidssensor voertuig (VSS) (indien uitgerust)..................................................................................................161 Specificaties......................................................................................................................................................162 Aanbevolen aanhaalkoppels......................................................................................................................................162 Mechanisch systeem van de motor............................................................................................................................................163 Voor Z13DT-motormodel..................................................................................................................................................163 Diagnose-informatie en -procedures.................................................................................................................................163 Compressiecontrole.............................................................................................................................................163 Controleren timing.............................................................................................................................................164 Reparatie-instructies..............................................................................................................................................166 Onderdelen van het luchtfilter.................................................................................................................................166 Luchtfilter verwijderen en installeren.........................................................................................................................167 Inspecteren en reinigen van het luchtfilter....................................................................................................................167 Luchtfilter verwijderen en installeren.........................................................................................................................167 Onderdelen interkoeler.........................................................................................................................................168 Uitbouwen en installeren interkoeler...........................................................................................................................169 Onderdelen van de turbolader...................................................................................................................................170 Verwijderen en installeren turbolader..........................................................................................................................171 Inspecteren turbolader.........................................................................................................................................174 Onderdelen inlaatspruitstuk....................................................................................................................................175 Inlaatspruitstuk verwijderen en installeren....................................................................................................................175 Onderdelen van motorbevestiging................................................................................................................................177 Motoreenheid verwijderen en installeren........................................................................................................................178 Afdekking en onderdelen tandketting............................................................................................................................181 Demonteren en monteren tandkettingdeksel en tandketting........................................................................................................183 Tandketting en kettingspanner inspecteren......................................................................................................................190 Onderdelen nokkenasbehuizing...................................................................................................................................191 Demonteren en installeren geheel nokkenasbehuizing.............................................................................................................192 Demontage en terug moneteren van het geheel van de nokkenasbehuizing...........................................................................................194 Inspectie nokkenas.............................................................................................................................................197 Onderdelen van klep en cilinderkop.............................................................................................................................199 Verwijderen en installeren kleppen en cilinderkop..............................................................................................................200 Demonteren en terug monteren kleppen en geheel cilinderkop.....................................................................................................204 Inspecteren kleppen en onderdelen cilinderkop..................................................................................................................205 Onderdelen van zuigers, zuigerveren, zuigerstangen en cilinders................................................................................................207 Zuigers, zuigerveren, zuigerstangen en cilinders verwijderen en installeren....................................................................................208 Zuigers, zuigerveren, zuigerstangen en cilinders demonteren en terug monteren..................................................................................210 Zuigers, zuigerveren, zuigerstangen en cilinders inspecteren...................................................................................................212 Onderdelen hoofdkussenblok, krukas en cilinderblok.............................................................................................................218 Hoofdkussenblok, krukas en cilinderblok verwijderen en installeren.............................................................................................219 Hoofdkussenblok, krukas en cilinderblok inspecteren............................................................................................................224 Inspecteren cilinderblok.......................................................................................................................................228 Specificaties......................................................................................................................................................229 Specificaties voor aantrekkoppels..............................................................................................................................229 Speciaal gereedschap en speciale uitrustig.........................................................................................................................230 Aanbevolen onderhoudsmateriaal.................................................................................................................................230 Speciaal gereedschap...........................................................................................................................................230 Motorsmeersysteem..........................................................................................................................................................233 Modellen met M13, M15 motor en M16 motor...............................................................................................................................233 Algemene beschrijving..............................................................................................................................................233 Beschrijving van de motorsmering...............................................................................................................................233 Reparatie-instructies..............................................................................................................................................235 Onderdelen motormontage (voor model met M16A motor)............................................................................................................235 Inspectie op het voertuig interkoeler (voor het model met M16A motor)..........................................................................................235 Verwijderen en monteren warmtewisselaar (voor model met M16A motor)............................................................................................235 Specificaties......................................................................................................................................................236 Aanbevolen aanhaalkoppels......................................................................................................................................236 Speciaal gereedschap en speciale uitrustig.........................................................................................................................236 Aanbevolen onderhoudsmateriaal.................................................................................................................................236 Motorkoelsysteem...........................................................................................................................................................237 Modellen met M13, M15 motor en M16 motor...............................................................................................................................237 Schema en routetabel...............................................................................................................................................237 Circulatie koeling.............................................................................................................................................237 Reparatie-instructies..............................................................................................................................................239 Onderdelen koelsysteem.........................................................................................................................................239 Thermostaat verwijderen en installeren.........................................................................................................................241 Spanning waterpomp-/dynamodrijfriem inspecteren en afstellen...................................................................................................241 Waterpomp-/dynamodrijfriem verwijderen en installeren..........................................................................................................241 Specificaties......................................................................................................................................................241 Aanbevolen aanhaalkoppels......................................................................................................................................241 Ontstekingssysteem.........................................................................................................................................................242 Modellen met M13, M15 motor en M16 motor...............................................................................................................................242 Schema en routetabel...............................................................................................................................................242 Aansluitschema voor bedrading van ontstekingsinstallatie.......................................................................................................242 Plaats van de onderdelen...........................................................................................................................................243 Plaats onderdelen van ontstekingsinstallatie...................................................................................................................243 Reparatie-instructies..............................................................................................................................................244 Inspecteren bougies............................................................................................................................................244 Inspectie ontstekingsafstelling................................................................................................................................244 Speciaal gereedschap en speciale uitrustig.........................................................................................................................245 Speciaal gereedschap...........................................................................................................................................245 Laadsysteem................................................................................................................................................................247 Modellen met M13, M15 motor en M16 motor...............................................................................................................................247 Algemene beschrijving..............................................................................................................................................247 Beschrijving generator (voor het type 80A).....................................................................................................................247 Diagnose-informatie en -procedures.................................................................................................................................248 Inspecteren van accu...........................................................................................................................................248 Symptoomdiagnose voor dynamo...................................................................................................................................250 Generatortest (Controle te weinig belaste accu) (voor type 80A)................................................................................................250 Generatortest (Controle te zwaar belaste accu).................................................................................................................251 Reparatie-instructies..............................................................................................................................................252 Startkabels in geval van nood..................................................................................................................................252 Demonteren en monteren van accu................................................................................................................................252 Spanning waterpomp-/dynamodrijfriem inspecteren en afstellen...................................................................................................253 Waterpomp-/dynamodrijfriem verwijderen en installeren..........................................................................................................254 Onderdelen generatoreenheid....................................................................................................................................256 Demonteren en monteren dynamo..................................................................................................................................257 Onderdelen generator...........................................................................................................................................257 Inspecteren van dynamo.........................................................................................................................................258 Specificaties......................................................................................................................................................259 Specificaties laadsysteem......................................................................................................................................259 Aanbevolen aanhaalkoppels......................................................................................................................................260 Uitlaatgassysteem..........................................................................................................................................................261 Modellen met M13, M15 motor en M16 motor...............................................................................................................................261 Reparatie-instructies..............................................................................................................................................261 Onderdelen uitlaatsysteem......................................................................................................................................261 Verwijdering en installatie van uitlaatspruitstuk..............................................................................................................263 Specificaties......................................................................................................................................................266 Aanbevolen aanhaalkoppels......................................................................................................................................266 Ophanging......................................................................................................................................................................268 Voorzorgsmaatregelen.......................................................................................................................................................270 Voorzorgsmaatregelen...................................................................................................................................................270 Voorzorgen voor ophanging..........................................................................................................................................270 Algemene diagnose van de wielophanging.....................................................................................................................................271 Specificaties..........................................................................................................................................................271 Specificaties wieluitlijning.......................................................................................................................................271 Voorwielophanging..........................................................................................................................................................272 Algemene beschrijving..................................................................................................................................................272 Constructie voorophanging (model met andere dan M16A motor)........................................................................................................272 Constructie voorophanging (model met M16A motor)...................................................................................................................273 Reparatie-instructies..................................................................................................................................................274 Inspecteren en afregelen uitlijning voorwielen.....................................................................................................................274 Onderdelen verstijving voor........................................................................................................................................276 Veerpooteenheid verwijderen en installeren.........................................................................................................................277 Onderdelen wielnaaf vooraan en stuurgewricht.......................................................................................................................279 Verwijderen en installeren naaf voorwiel, stuurgewricht en wiellager...............................................................................................279 Verwijderen en installeren stuurarm ophanging / bussen.............................................................................................................283 Onderdelen ophangframe vooraan, stabilisatiestang en/of bussen (andere modellen dan met een M16A motor)............................................................285 Onderdelen ophangframe vooraan, stabilisatiestang en/of bussen (modellen met een M16A motor).......................................................................286 Verwijderen en monteren ophangframe vooraan, stabilisatiestang en/of lagers........................................................................................286 Specificaties..........................................................................................................................................................291 Aanbevolen aanhaalkoppels..........................................................................................................................................291 Speciaal gereedschap en speciale uitrustig.............................................................................................................................292 Speciaal gereedschap...............................................................................................................................................292 Achterwielophanging........................................................................................................................................................293 Algemene beschrijving..................................................................................................................................................293 Bouw achterwielophanging (voor een type met trommelremmen).........................................................................................................293 Bouw achterwielophanging (voor een type met schijfremmen)..........................................................................................................294 Reparatie-instructies..................................................................................................................................................295 Uitbouwen en inbouwen achterschokdemper............................................................................................................................295 Achteras verwijderen en installeren (voor model met schijfremmen)..................................................................................................296 Opbouw achterwielnaaf (voor een type met schijfremmen).............................................................................................................300 Achterste wielas verwijderen en installeren (voor model met schijfremmen)..........................................................................................300 Inspecteren wielschijf achter, bout en lager.......................................................................................................................302 Achteras verwijderen en installeren (voor model met schijfremmen)..................................................................................................302 Inspecteren spil (voor type met remschijf).........................................................................................................................303 Inspecteren bevestigingsdelen achterwielophanging..................................................................................................................303 Specificaties..........................................................................................................................................................304 Aanbevolen aanhaalkoppels..........................................................................................................................................304 Speciaal gereedschap en speciale uitrustig.............................................................................................................................304 Speciaal gereedschap...............................................................................................................................................304 Wielen en banden...........................................................................................................................................................305 Reparatie-instructies..................................................................................................................................................305 Algemene procedures voor het uitbalanceren.........................................................................................................................305 Rouleren van de banden.............................................................................................................................................306 Wielen verwijderen en installeren..................................................................................................................................306 Verwijderen dichtmiddel van een afgedichte band....................................................................................................................307 Specificaties..........................................................................................................................................................309 Specificaties wielen en banden.....................................................................................................................................309 Aanbevolen aanhaalkoppels..........................................................................................................................................309 Aandrijflijn / As..............................................................................................................................................................310 Voorzorgsmaatregelen.......................................................................................................................................................311 Voorzorgsmaatregelen...................................................................................................................................................311 Voorzorgen voor rijlijn / as.......................................................................................................................................311 Aandrijfas / As............................................................................................................................................................312 Plaats van de onderdelen...............................................................................................................................................312 Locatie onderdelen voorste aandrijfas..............................................................................................................................312 Reparatie-instructies..................................................................................................................................................313 Onderdelen aandrijfas vooraan (modellen met M16A motor en Z13DT motor).............................................................................................313 Voorste aandrijfas demonteren en monteren..........................................................................................................................314 Tussenas en steunplaat van tussenaslager demonteren en monteren....................................................................................................322 Inspecteren voorste aandrijfas.....................................................................................................................................325 Speciaal gereedschap en speciale uitrustig.............................................................................................................................326 Aanbevolen onderhoudsmateriaal.....................................................................................................................................326 Speciaal gereedschap...............................................................................................................................................326 Remmen.........................................................................................................................................................................328 Voorzorgsmaatregelen.......................................................................................................................................................332 Voorzorgsmaatregelen...................................................................................................................................................332 Voorzorgen voor remmen.............................................................................................................................................332 Remsysteem en diagnose.....................................................................................................................................................333 Voorzorgsmaatregelen...................................................................................................................................................333 Voorzorgen omtrent remmen..........................................................................................................................................333 Algemene beschrijving..................................................................................................................................................333 Bouw remmen........................................................................................................................................................333 Constructie rem vooraan slang-pijp (model met M16A motor)..........................................................................................................335 Bouw slang / pijp achterrem........................................................................................................................................336 Diagnose-informatie en -procedures.....................................................................................................................................337 Diagnose remsymptomen..............................................................................................................................................337 Reparatie-instructies..................................................................................................................................................339 Ontluchten van de remmen...........................................................................................................................................339 Onderdelen van rembekrachtiging....................................................................................................................................341 Specificaties..........................................................................................................................................................342 Aanbevolen aanhaalkoppels..........................................................................................................................................342 Speciaal gereedschap en speciale uitrustig.............................................................................................................................342 Aanbevolen onderhoudsmateriaal.....................................................................................................................................342 Voorwielremmen.............................................................................................................................................................343 Reparatie-instructies..................................................................................................................................................343 Onderdelen schijfremmen vooraan....................................................................................................................................343 Specificaties..........................................................................................................................................................344 Aanbevolen aanhaalkoppels..........................................................................................................................................344 Speciaal gereedschap en speciale uitrustig.............................................................................................................................344 Aanbevolen onderhoudsmateriaal.....................................................................................................................................344 Achterwielremmen...........................................................................................................................................................345 Voor een type met schijfremmen.........................................................................................................................................345 Reparatie-instructies..............................................................................................................................................345 Onderdelen schijfremmen achteraan..............................................................................................................................345 Remblokken van achterwielrem verwijderen en installeren........................................................................................................346 Remzadel van achterwielrem verwijderen en installeren..........................................................................................................347 Inspecteren schijfrem achterwiel...............................................................................................................................350 Demonteren en monteren remzadel schijfrem achterwiel...........................................................................................................351 Inspecteren schijfremzadel achter..............................................................................................................................353 Remschijf achterwiel verwijderen en installeren................................................................................................................353 Inspecteren schijfrem achterwiel...............................................................................................................................355 Specificaties......................................................................................................................................................356 Aanbevolen aanhaalkoppels......................................................................................................................................356 Speciaal gereedschap en speciale uitrustig.........................................................................................................................356 Aanbevolen onderhoudsmateriaal.................................................................................................................................356 Speciaal gereedschap...........................................................................................................................................356 Parkeerrem.................................................................................................................................................................357 Algemene beschrijving..................................................................................................................................................357 Constructie kabel parkeerrem (model met M16A motor)................................................................................................................357 Reparatie-instructies..................................................................................................................................................358 Inspecteren en afstellen van de parkeerrem.........................................................................................................................358 Uitbouwen en inbouwen kabel parkeerrem.............................................................................................................................359 Specificaties..........................................................................................................................................................359 Aanbevolen aanhaalkoppels..........................................................................................................................................359 ABS........................................................................................................................................................................360 Algemene beschrijving..................................................................................................................................................360 Samenstelling ABS hydraulische eenheid/regelapparaat...............................................................................................................360 Schema en routetabel...................................................................................................................................................361 ABS schema.........................................................................................................................................................361 Elektrisch schema ABS-bedrading....................................................................................................................................362 Reparatie-instructies..................................................................................................................................................363 Verwijderen en installeren snelheidssensor achterwiel..............................................................................................................363 Elektronisch stabiliteitsprogramma.........................................................................................................................................364 Voorzorgsmaatregelen...................................................................................................................................................364 Voorzorgsmaatregelen bij het storing zoeken........................................................................................................................364 Voorzorgen bij het onderhoud aan het voertuig......................................................................................................................364 Voorzorgen bij het controleren van de werking van de hydraulische eenheid..........................................................................................364 Voorzorgen bij het kalibreren van de sensor........................................................................................................................364 Voorzorgen bij snelheidsmetertest of andere testen.................................................................................................................365 Algemene beschrijving..................................................................................................................................................365 Beschrijving elektronisch stabiliteitsprogramma....................................................................................................................365 Samenstelling ESP‚ hydraulische eenheid/ regelapparaat.............................................................................................................365 Beschrijving waarschuwingslamp, indicatorlamp......................................................................................................................366 Beschrijving CAN-communicatiesysteem...............................................................................................................................367 Beschrijving CAN communicatiesysteem voor elektronisch stabiliteitsprogramma.......................................................................................367 Schema en routetabel...................................................................................................................................................368 Schema elektronisch stabiliteitsprogramma..........................................................................................................................368 Schakelschema elektronisch stabiliteitsprogramma...................................................................................................................370 Plaats van de onderdelen...............................................................................................................................................372 Locatie onderdelen Electronic Stability Program....................................................................................................................372 Diagnose-informatie en -procedures.....................................................................................................................................373 Elektronische stabilisatie controle................................................................................................................................373 Controleren waarschuwingslamp ESP‚.................................................................................................................................375 Controleren ABS waarschuwingslamp (met ESP‚ model).................................................................................................................375 Controleren EBD waarschuwingslamp (met ESP‚ model).................................................................................................................376 Foutcode controleren...............................................................................................................................................376 DTC-tabel..........................................................................................................................................................376 Wissen diagnosecode................................................................................................................................................379 Uitvalbeveiligingstabel............................................................................................................................................381 Gegevens uitleesapparaat...........................................................................................................................................383 ESP‚ waarschuwingslamp gaat niet AAN bij contact AAN...............................................................................................................384 ESP‚ waarschuwingslamp blijft branden..............................................................................................................................385 ABS waarschuwingslamp gaat niet AAN bij contact AAN (model met ESP‚)...............................................................................................386 ABS waarschuwingslamp blijft branden (met ESP‚ model)..............................................................................................................388 EBD waarschuwingslamp (waarschuwingslamp remmen) blijft branden (met ESP‚ model)...................................................................................388 Controle schakeling seriële datalink...............................................................................................................................390 DTC C1016: Storing schakeling remlichtschakelaar...................................................................................................................392 DTC C1017 / C1023: Defect in zijdelingse G sensor / giersnelheidsensor in in giersnelheid / G sensorgeheel.........................................................393 DTC C1018: Defect schakelaar remvloeistofpeil......................................................................................................................395 DTC 1020: Defect voeding sensor druk hoofdcilinder.................................................................................................................396 DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Defect Rechts vooraan / Links vooraan / Rechts achteraan / Links-achter sensorcircuit of encoder....398 DTC C1024: Schakeling stuurhoeksensor defect.......................................................................................................................400 DTC C1027: ESP‚ OFF schakelaarcircuit defect.......................................................................................................................401 DTC C1028: Defect schakeling druksensor hoofdcilinder..............................................................................................................401 DTC C1034: Voeding giersnelheid / G sensorgeheel defect............................................................................................................402 DTC C1037: Defect voeding stuurhoeksensor..........................................................................................................................403 DTC C1038: Stuurhoeksensor detecteert rolteller-defect van de ESP‚ stuurmodule.....................................................................................405 DTC C1039: Giersnelheid / G sensor geheel intern defect............................................................................................................405 DTC C1040: Defect stuursysteem stabiliteit.........................................................................................................................406 DTC C1041 / C1042 / C1043 / C1044 / C1045 / C1046 / C1051 / C1052 / C1053 / C1054 / C1055 / C1056: Defect inlaat elektromagnetis...................................407 DTC C1057: Defect voeding ESP‚ stuurmodule.........................................................................................................................408 DTC C1061: Pompmotor en /of motorcircuit defect....................................................................................................................409 DTC C1063: Defect voeding elektromagnetisch ventiel sturing........................................................................................................410 DTC 1071: ESP‚ stuurmodule intern defect...........................................................................................................................411 DTC C1073: Communicatie met giersnelheid / G sensorgeheel verloren.................................................................................................412 DTC C1075 / 1076 / 1078: Stuurhoeksensor / Druksensor hoofdcilinder / Zijdelingse G sensor in giersnelheid / G sensorgeheel ijking onvolledig......................413 DTC C1090: ECM detecteert rolteller-defect van de ESP‚ stuurmodule.................................................................................................414 DTC C1091: Defect ECM gegevens in de CAN-lijn......................................................................................................................414 DTC U1073: Stuurmodule communicatiebus Uit.........................................................................................................................416 DTC U1100: Communicatie verloren met ECM (ontvangstfout)...........................................................................................................417 DTC U1126: Verloren communicatie met stuurhoeksensor (ontvangstfout)...............................................................................................418 DTC U1140: Communicatie verloren met BCM (ontvangstfout)...........................................................................................................419 Reparatie-instructies..................................................................................................................................................422 Controle werking ESP‚ Hydraulische eenheid.........................................................................................................................422 IJking sensor......................................................................................................................................................422 Inspecteren ESP‚ hydraulische eenheid / regelapparaat..............................................................................................................423 Verwijderen en monteren stuureenheid ESP‚ hydraulische eenheid.....................................................................................................424 Inspectie op het voertuig van de wielsnelheidssensor voor/achter...................................................................................................426 Verwijderen en installeren snelheidssensor voorwiel................................................................................................................427 Inspecteren snelheidssensor voorwiel...............................................................................................................................428 Verwijderen en installeren snelheidssensor achterwiel..............................................................................................................428 Inspecteren snelheidssensor achterwiel.............................................................................................................................429 Inspecteren encoder voorwiel op het voertuig.......................................................................................................................429 Verwijderen en installeren encoder voorwiel........................................................................................................................429 Inspecteren encoder achterwiel op het voertuig.....................................................................................................................429 Verwijderen en installeren encoder achterwiel......................................................................................................................430 Inspecteren druksensor hoofdcilinder op het voertuig...............................................................................................................430 Inspecteren giersnelheid / G sensor geheel op het voertuig.........................................................................................................430 Verwijderen en installeren giersnelheid/ G sensorgeheel............................................................................................................432 Inspecteren giersnelheid / G sensor geheel.........................................................................................................................433 Inspecteren stuurhoeksensor op het voertuig........................................................................................................................433 Installeren en verwijderen stuurhoeksensor.........................................................................................................................434 Inspecteren stuurhoeksensor........................................................................................................................................434 Verwijderen en installeren ESP‚ OFF schakelaar.....................................................................................................................435 Inspecteren ESP‚ OFF schakelaar....................................................................................................................................435 Specificaties..........................................................................................................................................................436 Aanbevolen aanhaalkoppels..........................................................................................................................................436 Speciaal gereedschap en speciale uitrustig.............................................................................................................................436 Speciaal gereedschap...............................................................................................................................................436 Versnellingsbak / Transaxle....................................................................................................................................................437 Voorzorgsmaatregelen.......................................................................................................................................................443 Voorzorgsmaatregelen...................................................................................................................................................443 Voorzorgen bij overbrenging / versnelling..........................................................................................................................443 Handgeschakelde versnellingsbak............................................................................................................................................444 Modellen met M15 motor en M16 motor....................................................................................................................................444 Algemene beschrijving..............................................................................................................................................444 Constructie en onderhoud van handgeschakelde versnelling.......................................................................................................444 Reparatie-instructies..............................................................................................................................................446 Onderdelen van handgeschakelde versnellingsbak.................................................................................................................446 Onderdelen van differentieel...................................................................................................................................447 Differentieel demonteren en monteren...........................................................................................................................448 Specificaties......................................................................................................................................................450 Aanbevolen aanhaalkoppels......................................................................................................................................450 Speciaal gereedschap en speciale uitrustig.........................................................................................................................450 Aanbevolen onderhoudsmateriaal.................................................................................................................................450 Speciaal gereedschap...........................................................................................................................................450 Koppeling..................................................................................................................................................................451 Reparatie-instructies..................................................................................................................................................451 Onderdelen koppelingspedaal en koppelingspedaalbeugel..............................................................................................................451 Stuurinrichting................................................................................................................................................................452 Stuurwiel en stuurkolom....................................................................................................................................................454 Reparatie-instructies..................................................................................................................................................454 Constructie stuurwiel en -kolom....................................................................................................................................454 Verwijderen en installeren contactspoel kabelgeheel................................................................................................................455 Installeren en verwijderen stuurhoeksensor.........................................................................................................................456 Inspecteren stuurhoeksensor........................................................................................................................................456 Specificaties..........................................................................................................................................................456 Aanbevolen aanhaalkoppels..........................................................................................................................................456 Bekrachtigde stuurinrichting...............................................................................................................................................457 Algemene beschrijving..................................................................................................................................................457 Beschrijving ingebouwd diagnosesysteem.............................................................................................................................457 Schema en routetabel...................................................................................................................................................458 Elektrisch schema van het EPS-systeem..............................................................................................................................458 Diagnose-informatie en -procedures.....................................................................................................................................459 Controle “EPS” waarschuwingslamp...................................................................................................................................459 DTC-tabel..........................................................................................................................................................461 Controle schakeling seriële datalink...............................................................................................................................462 DTC C1114: Voeding 5V koppelsensor fout............................................................................................................................464 DTC C1119: Fout voeding 12V koppelsensor...........................................................................................................................467 DTC C1122: Fout signaalcircuit motortoerental......................................................................................................................469 Inspectie van de P/S stuurmodule en haar schakeling................................................................................................................470 Reparatie-instructies..................................................................................................................................................475 Onderdelen stuurgeheel.............................................................................................................................................475 Inspecteren koppelsensor...........................................................................................................................................476 Inspecteren motorgeheel............................................................................................................................................477 Specificaties..........................................................................................................................................................478 Aanbevolen aanhaalkoppels..........................................................................................................................................478 Speciaal gereedschap en speciale uitrustig.............................................................................................................................478 Aanbevolen onderhoudsmateriaal.....................................................................................................................................478 HVAC...........................................................................................................................................................................480 Voorzorgsmaatregelen.......................................................................................................................................................483 Voorzorgsmaatregelen...................................................................................................................................................483 HVAC voorzorgen....................................................................................................................................................483 Verwarming en ventilatie...................................................................................................................................................484 Reparatie-instructies..................................................................................................................................................484 Inspecteren bediening luchtinlaat..................................................................................................................................484 Airconditioningsysteem.....................................................................................................................................................485 Automatisch type.......................................................................................................................................................485 Voorzorgsmaatregelen...............................................................................................................................................485 Waarschuwing A/C systeem.......................................................................................................................................485 Voorzorgsmaatregelen bij het storing zoeken....................................................................................................................485 Voorzorgsmaatregelen bij onderhoud van A/C-systeem.............................................................................................................485 Algemene beschrijving..............................................................................................................................................485 Systeembeschrijving Auto A/C systeem...........................................................................................................................485 Beschrijving werking HVAC stuurmodule..........................................................................................................................487 Identificatie koelvloeistoftype................................................................................................................................487 Sub-koel A/C systeembeschrijving...............................................................................................................................487 Beschrijving van de werking van de A/C.........................................................................................................................487 Beschrijving ingebouwd diagnosesysteem.........................................................................................................................488 Schema en routetabel...............................................................................................................................................488 Belangrijkste onderdelen van A/C-systeem.......................................................................................................................488 Schema A/C-systeem.............................................................................................................................................489 Diagnose-informatie en -procedures.................................................................................................................................491 Symptoomdiagnose A/C-systeem...................................................................................................................................491 Diagnose abnormaal geluid uit het A/C-systeem..................................................................................................................494 Foutcode controleren...........................................................................................................................................494 Wissen diagnosecode............................................................................................................................................496 DTC-tabel......................................................................................................................................................497 Uitvalbeveiligingstabel........................................................................................................................................498 Gegevens uitleesapparaat.......................................................................................................................................498 Controle airconditioningsysteem................................................................................................................................501 Visuele inspectie..............................................................................................................................................503 DTC B1502: Sensor temperatuur binnenlucht en/of schakeling defect..............................................................................................503 DTC B1503: Sensor temperatuur A/C verdamper en/of schakeling defect............................................................................................506 DTC B1504: Sensor zon en/of schakeling defect..................................................................................................................507 DTC B1511: Storing bediening temperatuursturing (positiesensor) en/of schakeling...............................................................................510 DTC B1512: Storing bediening luchtstroomsturing (positiesensor) en/of schakeling...............................................................................513 DTC B1513: Storing bediening temperatuursturing en/of schakeling...............................................................................................516 DTC B1514: Storing bediening luchtstroomsturing en/of schakeling...............................................................................................518 DTC B1541: Storing back-upvoeding HVAC stuurmodule.............................................................................................................521 DTC B1546: Storing Koelvloeistof druksensor A/C................................................................................................................521 DTC B1551: Storing serieel communicatiecircuit.................................................................................................................523 DTC B1552: Storing signaal seriële communicatie................................................................................................................524 DTC B1553: Storing CAN communicatiesignaal.....................................................................................................................525 DTC B1557: Storing signaal snelheidssensor voertuig............................................................................................................525 DTC B1561: Storing signaal koelvloeistoftemperatuursensor......................................................................................................525 DTC B1562: Storing sensorsignaal temperatuur buitenlucht.......................................................................................................526 DTC B1563: Storing sensorcircuit A/C koelmiddeldruk............................................................................................................526 Inspecteren van de HVAC stuurmodule en haar schakeling.........................................................................................................527 Inspectie van prestatie van A/C-systeem........................................................................................................................529 Inspectie van A/C-systeem bij ECM..............................................................................................................................529 Reparatie-instructies..............................................................................................................................................530 Procedure voor koelvloeistof vullen............................................................................................................................530 Onderdelen HVAC eenheid........................................................................................................................................531 Verwijdering en installatie van de HVAC- eenheid...............................................................................................................532 Verwijderen en installeren bediening temperatuurregeling.......................................................................................................532 Inspecteren bediening temperatuurregeling......................................................................................................................532 Verwijderen en installeren bediening luchtstroming.............................................................................................................533 Inspecteren bediening luchtstroom..............................................................................................................................533 Verwijderen en installeren bediening luchtinlaat...............................................................................................................534 Inspecteren bediening luchtinlaat..............................................................................................................................534 Inspecteren koppeling bediening................................................................................................................................534 Verwijderen en installeren sturing aanjagermotor...............................................................................................................534 Inspecteren sturing aanjagermotor..............................................................................................................................534 Uitbouwen en inbouwen sturing HVAC module......................................................................................................................535 Verwijderen en installeren zonsensor...........................................................................................................................535 Inspecteren zonsensor..........................................................................................................................................536 Uitbouwen en inbouwen buitenluchttemperatuursensor.............................................................................................................536 Inspectie buitenluchttemperatuursensor.........................................................................................................................536 Verwijderen en installeren temperatuursensor binnenlucht.......................................................................................................536 Inspectie temperatuursensor binnenlucht........................................................................................................................536 Voertuiginspectie van condensor................................................................................................................................536 Verwijdering en installatie van condensor......................................................................................................................536 Verwijderen en installeren droger..............................................................................................................................536 Inspecteren verdamper..........................................................................................................................................536 Verwijderen en installeren temperatuursensor verdamper.........................................................................................................537 Inspecteren van verdampertemperatuursensor.....................................................................................................................537 Verwijdering en installatie van expansieklep...................................................................................................................537 Inspectie expansieklep.........................................................................................................................................537 Inspecteren A/C koelmiddelsensor en bijhorend circuit..........................................................................................................537 Verwijderen en installeren druksensor A/C koelmiddel...........................................................................................................537 Inspectie compressorrelais.....................................................................................................................................537 Inspectie en afstelling van aandrijfriem van compressor........................................................................................................537 Instelleren en verwijderen aandrijfriem compressor.............................................................................................................537 Verwijdering en installatie van compressor.....................................................................................................................537 Onderdelen compressor..........................................................................................................................................537 Verwijdering en installatie van magnetische koppeling..........................................................................................................537 Inspectie magnetische koppeling................................................................................................................................537 Inspectie warmteschakelaar.....................................................................................................................................537 Verwijdering en installatie van warmteschakelaar...............................................................................................................537 Inspectie ontluchtingsklep.....................................................................................................................................537 Speciaal gereedschap en speciale uitrustig.........................................................................................................................538 Speciaal gereedschap...........................................................................................................................................538 Carrosserie, Cabine en Toebehoren..............................................................................................................................................540 Voorzorgsmaatregelen.......................................................................................................................................................545 Voorzorgsmaatregelen...................................................................................................................................................545 Voorzorgen in verban met het koetswerk, de cabine en accessoires...................................................................................................545 Voorzorgen bij onderhoud aan de carrosserie........................................................................................................................545 Bevestigingsvoorzorgen bij onderhoud aan de carrosserie............................................................................................................545 Bedradingssystemen.........................................................................................................................................................546 Algemene beschrijving..................................................................................................................................................546 Afkortingen........................................................................................................................................................546 Bedradingsbundels- en stekkerschema's..................................................................................................................................548 Schema connector-layout............................................................................................................................................548 Motorcompartiment..................................................................................................................................................548 E: Hoofdharnas (RHD) (diesel)......................................................................................................................................555 E: Hoofdharnas (LHD) (diesel)......................................................................................................................................557 Instrumentenpaneel.................................................................................................................................................558 Deur, dak..........................................................................................................................................................563 Vloer..............................................................................................................................................................567 Achter.............................................................................................................................................................585 Voedingsschema.........................................................................................................................................................586 Zekeringdoos individuele schakeling nr. 1 (benzine)................................................................................................................586 Zekeringdoos individuele schakeling nr. 1 (diesel).................................................................................................................586 Zekeringdoos individuele schakeling nr. 2 (in J/B).................................................................................................................587 Aansluitdoos binnenschakeling detail)..............................................................................................................................590 Elektrisch schema......................................................................................................................................................595 Schema systeem.....................................................................................................................................................595 A-1 Schema startsysteem (diesel)...................................................................................................................................596 A-2 Schema laadsysteem (benzine)...................................................................................................................................597 A-3 Schema ontstekingssysteem (benzine)............................................................................................................................598 A-4 Schema koelsysteem (benzine)...................................................................................................................................599 A-4 Schema koelsysteem (diesel)....................................................................................................................................600 A-5 motor en A/C schema stuurcircuit (benzine).....................................................................................................................601 A-5 motor en A/C schema stuurcircuit (diesel)......................................................................................................................606 A-6 A/T schema stuurcircuit........................................................................................................................................611 A-7 Schema startonderbrekersysteem (benzine).......................................................................................................................613 A-7 Schema startonderbrekersysteem (diesel)........................................................................................................................614 A-8 Schema carrosserie stuursysteem................................................................................................................................615 A-9 Schema stuursysteem automatisch handgeschakelde versnellingsbak (benzine)......................................................................................619 B-1 Schema ruitenwisser en -sproeier...............................................................................................................................622 B-5 Schema voeding deurvergrendeling...............................................................................................................................623 B-9 Schakeling sleutelloos start-systeem...........................................................................................................................625 C-1 Schema combinatiemeter (meter).................................................................................................................................626 C-2 Schema combinatiemeter (indicator).............................................................................................................................627 C-3 Schema combinatiemeter (waarschuwingslamp).....................................................................................................................628 D-1 Schema koplampsysteem..........................................................................................................................................630 D-2 Schema parkeerlicht, achter- en nummerbordverlichting..........................................................................................................632 D-4 Schema verlichtingssysteem.....................................................................................................................................633 D-7 Schema remlichtsysteem.........................................................................................................................................634 D-8 Schema achteruitrijdlichtsysteem...............................................................................................................................635 D-9 Schema instelling koplampen....................................................................................................................................636 D-10 Schema mistlicht achter.......................................................................................................................................637 E-1 Schema verwarmingssysteem......................................................................................................................................638 E-2 schakeling auto A/C systeem....................................................................................................................................640 E-3 Schema PTC verwarmer (diesel)..................................................................................................................................642 F-2 Schema antiblokkeer remsysteem.................................................................................................................................644 F-3 schema elektronisch stabiliteitsprogrammasysteem...............................................................................................................646 F-4 Schema stuurbekrachtigingsysteem...............................................................................................................................648 G-1 Schema audiosysteem............................................................................................................................................650 G-2 Schema multi-informatie display / hulp-aansluiting.............................................................................................................651 Lijst van aansluitingen................................................................................................................................................652 Lijst van de connectoren...........................................................................................................................................652 C connector........................................................................................................................................................652 E connector........................................................................................................................................................653 G connector........................................................................................................................................................658 L connector........................................................................................................................................................659 M Connector (SPORT)................................................................................................................................................661 R connector........................................................................................................................................................661 Verlichtingssystemen.......................................................................................................................................................662 Plaats van de onderdelen...............................................................................................................................................662 Plaats onderdelen van verlichtingsinstallatie......................................................................................................................662 Reparatie-instructies..................................................................................................................................................663 Uitbouwen en inbouwen mistlicht vooraan (indien geïnstalleerd).....................................................................................................663 Inspecteren verlichting uit-schakelaar (indien uitgerust)..........................................................................................................663 Instrumenten / Bestuurdersinformatie / Claxon..............................................................................................................................664 Algemene beschrijving..................................................................................................................................................664 CAN Communicatiedata combinatiemeter...............................................................................................................................664 Systeembeschrijving automatisch volume-regelsysteem (indien uitgerust).............................................................................................665 Schema en routetabel...................................................................................................................................................666 Schema combinatiemeterschakeling...................................................................................................................................666 Diagnose-informatie en -procedures.....................................................................................................................................668 Symptoomdiagnose snelheidsmeter en VSS.............................................................................................................................668 Symptoomdiagnose controlelampje motoroliedruk......................................................................................................................668 Diagnose symptomen waarschuwingslampje rem en parkeerrem...........................................................................................................669 Diagnose symptomen informatiedisplay (indien uitgerust)............................................................................................................669 Diagnose symptomen audiosysteem (indien uitgerust).................................................................................................................672 Reparatie-instructies..................................................................................................................................................674 Inbouwen en uitbouwen van VSS......................................................................................................................................674 Inspecteren van VSS................................................................................................................................................674 Inspecteren afstandsbediening audio................................................................................................................................674 Inspecteren signaal voertuigsnelheid (voor audiodeel) (indien uitgerust)...........................................................................................674 Ruiten / Ramen / Spiegels..................................................................................................................................................675 Reparatie-instructies..................................................................................................................................................675 Inspectie schakelaar achterruitverwarming achterdeur...............................................................................................................675 Veiligheid en sloten.......................................................................................................................................................676 Diagnose-informatie en -procedures.....................................................................................................................................676 Inspectie werking centrale vergrendeling...........................................................................................................................676 Reparatie-instructies..................................................................................................................................................676 Inspecteren deurvergrendeling (indien uitgerust)...................................................................................................................676 Stoelen....................................................................................................................................................................679 Reparatie-instructies..................................................................................................................................................679 Onderdelen stoelen vooraan.........................................................................................................................................679 Stoelen voorin verwijderen en installeren..........................................................................................................................680 Inspecteren verwarmingsschakelaar stoel vooraan (bestuurder en passagierszijde) (indien uitgerust).................................................................680 Inspecteren verwarmingsdraad stoelverwarming voor (indien uitgerust)...............................................................................................681 Onderdelen achterstoelen...........................................................................................................................................682 Specificaties..........................................................................................................................................................684 Aanbevolen aanhaalkoppels..........................................................................................................................................684 Speciaal gereedschap en speciale uitrustig.............................................................................................................................684 Aanbevolen onderhoudsmateriaal.....................................................................................................................................684 Carrosseriestructuur.......................................................................................................................................................685 Reparatie-instructies..................................................................................................................................................685 Onderdelen voor- en achterbumper...................................................................................................................................685 Onderdelen bekleding...............................................................................................................................................688 Lak / Bekleding............................................................................................................................................................689 Plaats van de onderdelen...............................................................................................................................................689 Gebieden waar afdichtmiddel moet worden aangebracht................................................................................................................689 Gebieden voor het aanbrengen van ondercoating......................................................................................................................694 Regelsystemen..................................................................................................................................................................696 Voorzorgsmaatregelen.......................................................................................................................................................699 Voorzorgsmaatregelen...................................................................................................................................................699 Voorzorgen voor stuursystemen......................................................................................................................................699 Elektrische installatie....................................................................................................................................................700 Voorzorgsmaatregelen...................................................................................................................................................700 Voorzorgsmaatregelen bij het storing zoeken........................................................................................................................700 Algemene beschrijving..................................................................................................................................................700 Beschrijving CAN-communicatiesysteem...............................................................................................................................700 Schema en routetabel...................................................................................................................................................701 Elektrisch schema van stuursysteem voertuig........................................................................................................................701 Plaats van de onderdelen...............................................................................................................................................704 Locatie BCM en verwante componenten................................................................................................................................704 Diagnose-informatie en -procedures.....................................................................................................................................705 BCL zelfdiagnose-functie...........................................................................................................................................705 Gegevens uitleesapparaat...........................................................................................................................................706 DTC B1133 (DTC nr. 1133): Accuspanning te hoog.....................................................................................................................708 DTC U1001 (nr. 1001): High Speed CAN communicatie (transmissiefout)................................................................................................709 DTC U1073 (nr. 1073): Stuurmodule communicatiebus Uit..............................................................................................................712 DTC U1100 (nr. 1100): Communicatie met de ECM verloren (model met benzinemotor met ESP‚)...........................................................................713 DTC U1100 (nr. 1100): Communicatie met de ECM verloren (model met benzinemotor zonder ESP‚)........................................................................715 DTC U1100 (nr. 1100): Communicatie met ECM verloren (model met dieselmotor)........................................................................................719 DTC U1101 (nr. 1101): Communicatie met TCM verloren................................................................................................................720 DTC U1144 (nr. 1144): Communicatie verloren met draadloze start stuurmodule........................................................................................722 Inspecteren BCM en bijhorende circuits.............................................................................................................................724 Startblokkeersysteem.......................................................................................................................................................734 Voor model met benzinemotor............................................................................................................................................734 Voorzorgsmaatregelen...............................................................................................................................................734 Voorzorgsmaatregelen bij het storing zoeken....................................................................................................................734 Schema en routetabel...............................................................................................................................................735 Elektrisch schema van startblokkeersysteem.....................................................................................................................735 Diagnose-informatie en -procedures.................................................................................................................................737 Controle startblokkeersysteem..................................................................................................................................737 Foutcodetabel (DTC-tabel)......................................................................................................................................737 DTC P1614: Fout transponderantwoord............................................................................................................................738 DTC P1615: ID code niet geregistreerd (alleen voertuig uitgerust met sleutelloos startsysteem).................................................................739 DTC P1616: Verschillende ID codes geregistreerd (alleen voertuig uitgerust met sleutelloos startsysteem).......................................................740 DTC P1618: CAN communicatiefout (ontvangstfout sleutelloze startmodule) (enkel voertuig uitgerust met sleutelloze startmodule).................................741 DTC P1621: Fout communicatielijn startonderbreker..............................................................................................................742 DTC P1622: EEPROM fout.........................................................................................................................................743 DTC P1623: Niet geregistreerde transponder.....................................................................................................................744 DTC P1625: Storing antenne startonderbreker....................................................................................................................745 DTC P1636: Registratiefout informatie startonderbreking........................................................................................................745 DTC P1638: Informatie startonderbreking onaangepast............................................................................................................746 Keyless startsysteem.......................................................................................................................................................748 Algemene beschrijving..................................................................................................................................................748 CAN communicatie van het sleutelloze startsysteem..................................................................................................................748 Schema en routetabel...................................................................................................................................................749 Elektrisch schema sleutelloos startsysteem.........................................................................................................................749 Diagnose-informatie en -procedures.....................................................................................................................................750 Voorzorgsmaatregelen bij het storing zoeken........................................................................................................................750 DTC nr. 31: Communicatie met BCM verloren..........................................................................................................................751 DTC nr. 33: Stuurmodule communicatiebus Uit........................................................................................................................754 COPYRIGHT......................................................................................................................................................................756
S.S
