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Suzuki Twin Peaks 700 LT V700F LTV700F LTV700 Shop Manual 2004 – 2005 – PDF DOWNLOAD
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Suzuki Twin Peaks 700 LT V700F LTV700F LTV700 Shop Manual 2004 – 2005
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Description
Suzuki Twin Peaks 700 LT V700F LTV700F LTV700 Shop Manual 2004 – 2005
FILE DETAILS:
LANGUAGE:ENGLISH
PAGES:508
DOWNLOADABLE:YES
FILE TYPE:PDF
SUZUKI TWIN PEAKS 700 LT V700F LTV700F LTV700 SHOP MANUAL 2004 – 2005 – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Suzuki Twin Peaks 700 LT V700F LTV700F LTV700 Shop Manual 2004 – 2005
FOREWORD:
- This manual contains an introductory description on the SUZUKI LT-V700F and procedures for its inspection/service and overhaul of its main components. Other information considered as generally known is not included. Read the GENERAL INFORMATION section to familiarize yourself with the vehicle and its maintenance. Use this section as well as other sections as a guide for proper inspection and service. This manual will help you know the vehicle better so that you can assure your customers of fast and reliable service.
- Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the services described in this manual. Improper repair may result in injury to the mechanic and may render the vehicle unsafe for the rider.
* This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual vehicle.
* Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual vehicle exactly in detail.
* This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI vehicles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you.
TABLE OF CONTENTS:
Suzuki Twin Peaks 700 LT V700F LTV700F LTV700 Shop Manual 2004 – 2005
FOREWORD................................................ 2 SUZUKI LT-V700FK4 (’04-MODEL)....................... 3 LIST OF CORRESPONDING MATERIALS AND TOOLS........... 4 SPECIAL TOOLS................................... 5 GROUP INDEX............................................. 14 ABBREVIATIONS USED IN THIS MANUAL................... 15 EMISSION CONTROL INFORMATION........................ 16 HOW TO USE THIS MANUAL.............................. 18 01. GENERAL INFORMATION................................. 19 BEFORE SERVICEING................................... 20 MODEL IDENTIFICATION................................ 25 GENERAL SPECIFICATIONS.............................. 28 UNIT CONVERSION TABLE............................... 31 02. PERIODIC MAINTENANCE................................ 32 PERIODIC MAINTENANCE SCHEDULE....................... 34 TORQUE TABLE AND LOCKING AGENTS..................... 36 SPECIFICATIONS...................................... 42 SPECIAL TOOLS....................................... 44 MAINTENANCE AND TUNE-UP PROCEDURES.................. 45 COMPRESSION PRESSURE CHECK.......................... 0 OIL PRESSURE CHECK.................................. 0 03. FUEL SYSTEM......................................... 70 CARBURETOR BODIES (EXPLODED VIEW)................... 71 AIR BOX, FUEL TANK AND FUEL PUMP (EXPLODED VIEW).... 73 SPECIFICATIONS...................................... 75 SPECIAL TOOLS....................................... 76 THROTTLE LEVER AND CABLE............................ 77 CHOKE LEVER AND CABLE............................... 79 CABURETOR........................................... 81 AIR CLEANER......................................... 91 FUEL TANK........................................... 95 FUEL PUMP........................................... 98 04. COOLING SYSTEM......................................100 COOLING SYSTEM (EXPLODED VIEW)......................101 COOLANT FLOW CHART..................................103 SPECIFICATIONS......................................105 SPECIAL TOOLS.......................................106 ENGINE COOLANT......................................107 WATER PUMP..........................................109 RADIATOR AND HOSES..................................112 THERMOSTAT..........................................116 COOLING FAN THERMO-SWITCH...........................118 COOLANT TEMP. WARNING LIGHT SWITCH..................119 COOLANT FILTER/VALVE................................120 05. ENGINE TOP END......................................121 ENGINE TOP END COMPONENTS (EXPLODED VIEWS) ........122 SPECIFICATIONS......................................128 SPECIAL TOOLS.......................................131 CAMSHAFT CHAIN TENSIONER............................133 ROCKER CASE.........................................134 CAMSHAFT............................................139 CYLINDER HEAD.......................................149 VALVES..............................................152 CYLINDER AND PISTON.................................159 EXHAUST SYSTEM......................................164 06. CONVERTER SYSTEM....................................166 CONVERTER SYSTEM COMPONENTS (EXPLODED VIEWS) ......167 SPECIFICATIONS......................................171 SPECIAL TOOLS.......................................172 TORQUE CONVERTER....................................174 DRIVE BELT..........................................178 DRIVE PULLEY........................................179 DRIVEN PULLEY.......................................187 HIGH ALTITUDE SETTING INFORMATION...................193 07. RECOIL STARTER......................................194 RECOIL STARTER (EXPLODED VIEW)......................195 RECOIL STARTER......................................197 08. ENGINE LUBRICATION SYSTEM...........................198 ENGINE LUBRICATION SYSTEM (EXPLODED VIEW)...........199 SPECIFICATIONS......................................201 SPECIAL TOOLS.......................................202 ENGINE OIL FLOW CHART...............................203 ENGINE OIL AND OIL FILTER...........................204 OIL PRESSURE RELIEF VALVE...........................206 OIL PUMP............................................207 OIL PIPE............................................209 09. ENGINE REMOVAL/INSTALLATION.........................210 EXPLODED VIEWS......................................211 ENGINE REMOVAL/INSTALLATION.........................213 10. CRANKSHAFT/TRANSMISSION.............................215 EXPLODED VIEWS......................................216 SPECIFICATIONS......................................220 SPECIAL TOOLS.......................................222 CRANKCASE...........................................223 CRANKSHAFT/CONNECTING ROD...........................227 TRANSMISSION........................................232 BALL BEARING, NEEDLE BEARING AND OIL SEAL...........241 11. WHEELS/TIRES........................................242 EXPLODED VIEWS......................................243 SPECIFICATIONS......................................245 SPECIAL TOOLS.......................................246 FRONT WHEEL ALIGNMENT...............................247 WHEELS..............................................249 TIRES...............................................251 FRONT HUB........................................... 0 REAR HUB............................................254 12. FINAL DRIVE.........................................255 EXPLODED VIEWS......................................258 SPECIFICATIONS......................................264 SPECIAL TOOLS.......................................265 OUTPUT BEVEL GEARS..................................268 FRONT PROPELLER SHAFT...............................280 FRONT AXLE..........................................281 FRONT FINAL GEAR CASE...............................288 REAR PROPELLER SHAFT................................305 REAR AXLE...........................................306 REAR FINAL GEAR CASE................................308 BEARING AND OIL SEAL................................317 13. BRAKES..............................................319 EXPLODED VIEWS......................................320 SPECIFICATIONS......................................324 SPECIAL TOOLS.......................................325 BRAKE FLUID.........................................326 MASTER CYLINDER.....................................328 CALIPERS............................................330 BRAKE PADS..........................................333 BRAKE DISCS.........................................334 BRAKE HOSES.........................................335 REAR BRAKE LEVER, PEDAL AND CABLES..................336 INTERNAL WET BRAKES.................................339 14. SUSPENSION..........................................342 EXPLODED VIEWS......................................343 SPECIFICATIONS......................................345 SPECIAL TOOLS.......................................346 SHOCK ABSORBERS.....................................347 SUSPENSION ARMS.....................................354 SWINGARM............................................356 15. STEERING............................................360 EXPLODED VIEWS......................................361 SPECIFICATIONS......................................363 SPECIAL TOOLS.......................................364 STEERING............................................365 STEERING MAINTENANCE................................369 HANDLEBAR...........................................371 16. FRAME...............................................373 EXPLODED VIEWS......................................374 SEAT................................................380 CARRIERS............................................381 FENDERS.............................................383 COVERS..............................................386 GAURDS..............................................389 FLAPS AND FOOTBOARDS................................391 TRAILER HITCH BRACKET...............................393 17. ELECTRICAL SYSTEM...................................394 LOCATION OF ELECTRICAL COMPONENTS...................396 EXPLODED VIEWS......................................399 SPECIFICATIONS......................................405 SPECIAL TOOLS.......................................407 PRECAUTIONS.........................................408 ELECTRICAL WIRING...................................410 BATTERY.............................................411 CHARGING SYSTEM.....................................416 IGNITION SYSTEM.....................................424 ELECTRIC STARTER SYSTEM.............................435 LIGHTING SYSTEM.....................................444 RADIATOR FAN SYSTEM.................................448 FUEL PUMP/FUEL LEVEL SENSOR.........................450 METER...............................................453 ACTUATOR CONTROL SYSTEM.............................465 DRIVE BELT FAILURE DETECTION SYSTEM.................476 SWITCHES............................................477 FUSES...............................................480 WIRING DIAGRAM......................................481 18. APPENDIX............................................483 TROUBLESHOOTING.....................................484 CABLE, WIRE AND HOSE ROUTING........................489
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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