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T63-A-5A / T63-A-700 Turboshaft Engine Aviation Unit and Intermediate Maintenance Manual (TM 55-2840-231-23)

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Official U.S. Army TM 55-2840-231-23 aviation unit and intermediate maintenance manual for the Allison T63-A-5A and T63-A-700 turboshaft engines used in OH-6A and OH-58A helicopters. 564-page instant-download PDF covering compressor, combustion, power turbine, gearbox, fuel, electrical, oil and troubleshooting.

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Description

T63-A-5A / T63-A-700 Turboshaft Engine Maintenance Manual (TM 55-2840-231-23)

This T63-A-5A / T63-A-700 Turboshaft Engine Aviation Unit and Intermediate Maintenance Manual is the complete 564-page technical manual (TM 55-2840-231-23) covering the Allison T63 series engine assembly fitted to the OH-6A (Hughes) and OH-58A observation helicopters. Originally dated 27 February 1981 and reproduced here as the reprint incorporating Change 1 through Change 13, this maintenance manual takes a technician from general engine data through every major section, system and troubleshooting procedure needed to service the T63-A-5A (NSN 2840-00-923-6023) and T63-A-700 (NSN 2840-00-179-5536).

File Details

  • Manual type: Aviation Unit and Aviation Intermediate Maintenance Manual (Technical Manual)
  • Document number: TM 55-2840-231-23
  • Models covered: T63-A-5A (NSN 2840-00-923-6023) and T63-A-700 (NSN 2840-00-179-5536)
  • Original date: 27 February 1981, reprint with Change 1 through Change 13
  • Language: English
  • Page count: 564 pages
  • File format: PDF, instant download

Chapters Covered

  • Chapter 1 – Engine, General
    • Section I: General Information
    • Section II: Equipment Description and Data
    • Section III: Repair Parts, Special Tools, Measurement/TMDE and Support Equipment
    • Section IV: Service Upon Receipt
    • Section V: Preventive Maintenance Inspections
    • Section VI: Troubleshooting
    • Section VII: General Maintenance Procedures
    • Section VIII: Engine Testing in Mobile or Fixed Facilities
  • Chapter 2 – Compressor Section
  • Chapter 3 – Combustion Section
  • Chapter 4 – Power Turbine
  • Chapter 5 – Accessory Gearbox
  • Chapter 6 – Fuel System
  • Chapter 7 – Electrical System
  • Chapter 8 – Oil System
  • Chapter 9 – Miscellaneous Equipment/Air System
  • Appendix A – References
  • Appendix B – Maintenance Allocation Chart
  • Appendix C – Special Tools and Test Equipment
  • Appendix D – Expendable Supplies and Materials List
  • Appendix G – Torque Values and Dimensional Limits, Overhaul and Retirement Schedule
  • Appendix H – General Maintenance Practices
  • Glossary and Index

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œT63-A-5A / T63-A-700 Turboshaft Engine Aviation Unit and Intermediate Maintenance Manual (TM 55-2840-231-23)” are as follows:

TOCp. 21
WARNINGp. 16
CHAPTERS
CHAPTER 1p. 23
PARA 1-1p. 23
PARA 1-2p. 25
PARA 1-3p. 26
PARA 1-4p. 26
PARA 1-5p. 26
PARA 1-6p. 26
PARA 1-7p. 27
PARA 1-8p. 27
PARA 1-10p. 29
PARA 1-11p. 32
PARA 1-12p. 32
PARA 1-13p. 34
PARA 1-14p. 34
PARA 1-15p. 35
PARA 1-16p. 36
PARA 1-17p. 36
PARA 1-18p. 37
PARA 1-19p. 40
PARA 1-20p. 40
PARA 1-21p. 42
PARA 1-22p. 42
PARA 1-23p. 42
PARA 1-24p. 43
PARA 1-25p. 43
PARA 1-26p. 45
PARA 1-27p. 45
PARA 1-28p. 45
PARA 1-29p. 46
PARA 1-30p. 50
PARA 1-31p. 59
PARA 1-32p. 60
PARA 1-33p. 62
PARA 1-34p. 62
PARA 1-35p. 63
PARA 1-36p. 65
PARA 1-37p. 71
PARA 1-38p. 72
PARA 1-39p. 72
PARA 1-40p. 74
PARA 1-41p. 77
PARA 1-42p. 78
PARA 1-43p. 81
PARA 1-44p. 81
PARA 1-45p. 87
PARA 1-46p. 89
PARA 1-47p. 91
PARA 1-48p. 162
PARA 1-49p. 162
PARA 1-50p. 164
PARA 1-51p. 165
PARA 1-52p. 165
PARA 1-53p. 167
PARA 1-54p. 167
PARA 1-55p. 167
PARA 1-56p. 167
PARA 1-57p. 167
PARA 1-58p. 167
PARA 1-59p. 168
PARA 1-60p. 168
PARA 1-61p. 171
PARA 1-62p. 173
PARA 1-63p. 174
PARA 1-65p. 174
PARA 1-66p. 174
PARA 1-67p. 174
PARA 1-68p. 175
PARA 1-69p. 181
PARA 1-70p. 185
PARA 1-71p. 187
PARA 1-72p. 190
CHAPTER 2p. 200
PARA 2-1p. 200
PARA 2-2p. 201
PARA 2-4p. 206
PARA 2-4.1p. 214
PARA 2-5p. 218
PARA 2-6p. 220
PARA 2-7p. 231
PARA 2-9p. 239
PARA 2-10.1p. 242
PARA 2-10.2p. 244
PARA 2-11p. 248
PARA 2-12p. 255
PARA 2-13p. 259
PARA 2-14p. 260
PARA 2-15p. 269
PARA 2-15.1p. 277
PARA 2-16p. 282
PARA 2-17p. 284
PARA 2-18p. 287
PARA 2-19p. 289
PARA 2-20p. 291
PARA 2-21p. 293
CHAPTER 3p. 294
PARA 3-1p. 294
PARA 3-2p. 294
PARA 3-3p. 297
PARA 3-4p. 299
PARA 3-5p. 303
PARA 3-6p. 306
PARA 3-7p. 309
PARA 3-8p. 316
PARA 3-9p. 317
PARA 3-10p. 318
PARA 3-11p. 318
CHAPTER 4p. 322
PARA 4-1p. 322
PARA 4-2p. 322
PARA 4-3p. 323
PARA 4-4p. 324
CHAPTER 5p. 327
PARA 5-1p. 327
PARA 5-2p. 327
PARA 5-3p. 327
PARA 5-4p. 332
PARA 5-5p. 334
PARA 5-6p. 327
CHAPTER 6p. 339
PARA 6-1p. 340
PARA 6-2p. 340
PARA 6-3p. 340
PARA 6-4p. 341
PARA 6-5p. 345
PARA 6-6p. 349
PARA 6-7p. 350
PARA 6-8p. 352
PARA 6-9p. 356
PARA 6-10p. 356
PARA 6-11p. 359
PARA 6-12p. 364
PARA 6-12.1p. 366
PARA 6-13p. 372
PARA 6-14p. 376
PARA 6-15p. 381
PARA 6-16p. 384
PARA 6-17p. 388
PARA 6-18p. 391
PARA 6-19p. 394
PARA 6-20p. 395
PARA 6-21p. 398
PARA 6-22p. 400
PARA 6-23p. 402
PARA 6-24p. 406
PARA 6-25p. 408
PARA 6-26p. 410
PARA 6-27p. 413
PARA 6-27.1p. 415
PARA 6-27.4p. 421
PARA 6-27.5p. 423
PARA 6-29p. 427
PARA 6-30p. 428
PARA 6-31p. 428
CHAPTER 7p. 429
PARA 7-1p. 429
PARA 7-2p. 429
PARA 7-3p. 435
PARA 7-4p. 437
PARA 7-5p. 440
CHAPTER 8p. 445
PARA 8-1p. 445
PARA 8-2p. 446
PARA 8-3p. 448
PARA 8-4p. 449
PARA 8-5p. 450
PARA 8-6p. 451
PARA 8-7p. 454
PARA 8-8p. 455
PARA 8-9p. 458
PARA 8-10p. 459
CHAPTER 9p. 465
PARA 9-1p. 465
PARA 9-2p. 466
PARA 9-3p. 467
PARA 9-4p. 469
PARA 9-5p. 470
PARA 9-6p. 471
PARA 9-8p. 476
SECTIONSp. 26
SECTION Ip. 23
SECTION IIp. 26
SECTION IIIp. 45
SECTION IVp. 45
SECTION Vp. 74
SECTION VIp. 91
SECTION VIIp. 162
SECTION VIIIp. 174
FIGURES
FIGURE 1-1p. 24
FIGURE 1-2p. 28
FIGURE 1-3p. 30
FIGURE 1-4p. 32
FIGURE 1-5p. 33
FIGURE 1-6p. 34
FIGURE 1-7p. 35
FIGURE 1-8p. 37
FIGURE 1-9p. 39
FIGURE 1-10p. 40
FIGURE 1-11p. 41
FIGURE 1-12p. 41
FIGURE 1-13p. 42
FIGURE 1-14p. 43
FIGURE 1-15p. 43
FIGURE 1-16p. 73
FIGURE 1-17p. 74
FIGURE 1-18p. 166
FIGURE 1-18.1p. 170
FIGURE 1-18.2p. 183
FIGURE 1-19p. 187
FIGURE 1-20p. 189
FIGURE C-1p. 494
FIGURE C-2p. 494
FIGURE C-4p. 494
FIGURE C-3p. 494
FIGURE C-6p. 494
FIGURE C-5p. 494
FIGURE C-7p. 495
FIGURE C-8p. 495
FIGURE C-9p. 495
FIGURE C-10p. 496
FIGURE C-11p. 496
FIGURE C-12p. 496
FIGURE C-13p. 496
FIGURE G-1p. 511
FIGURE G-2p. 512
FIGURE G-3p. 513
FIGURE G-4p. 514
FIGURE G-5p. 515
FIGURE G-6p. 517
FIGURE G-7p. 518
FIGURE G-8p. 519
FIGURE G-9p. 520
FIGURE G-10p. 521
FIGURE G-11p. 522
FIGURE G-12p. 523
FIGURE G-13p. 524
FIGURE G-14p. 525
FIGURE G-15p. 526
FIGURE G-16p. 527
FIGURE G-17p. 528
TABLES
TABLE 1-1p. 25
TABLE 1-3p. 44
TABLE 1-4p. 44
TABLE 1-5p. 76
TABLE 1-6p. 78
TABLE 1-7p. 79
TABLE 1-8p. 93
TABLE 1-9p. 181
TABLE 1-10p. 185
TABLE 1-11p. 187
TABLE G-1p. 504
TABLE G-2p. 510
TABLE G-3p. 529
APPENDICES
APPENDIX Ap. 478
APPENDIX Bp. 479
APPENDIX Cp. 493
APPENDIX Dp. 497
APPENDIX Ep. 502
APPENDIX Fp. 503
APPENDIX Gp. 504
APPENDIX Hp. 532
GLOSSARYp. 538
INDEXp. 544
PAGES
PAGE Ip. 21
PAGE IIp. 22
PAGE 1-1p. 23
PAGE 1-2p. 24
PAGE 1-3p. 25
PAGE 1-4p. 26
PAGE 1-5p. 27
PAGE 1-6p. 28
PAGE 1-7p. 29
PAGE 1-8p. 30
PAGE 1-10p. 32
PAGE 1-11p. 33
PAGE 1-12p. 34
PAGE 1-13p. 35
PAGE 1-14p. 36
PAGE 1-15p. 37
PAGE 1-16p. 38
PAGE 1-17p. 39
PAGE 1-18p. 40
PAGE 1-19p. 41
PAGE 1-20p. 42
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PAGE 1-37p. 59
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PAGE 1-49p. 71
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PAGE 1-63p. 87
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PAGE 9-6p. 470
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PAGE 9-9p. 475
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PAGE A-1p. 478
PAGE B-1p. 479
PAGE B-7p. 485
PAGE B-8p. 486
PAGE B-11p. 489
PAGE B-12p. 490
PAGE C-1p. 493
PAGE D-1p. 497
PAGE G-1p. 504
PAGE G-25p. 528
PAGE G-28p. 531
PAGE H-1p. 532
PAGE H-5p. 536
PAGE H-6p. 537
PAGE GLOSSARY-1p. 538
PAGE GLOSSARY-2p. 539
PAGE INDEX 1p. 544
PAGE INDEX 11p. 554
PAGE INDEX 12p. 555

Together these chapters walk a technician through the full engine assembly as installed on the OH-6A and OH-58A airframes: the compressor, combustion, power turbine and accessory gearbox sections, plus the fuel, electrical and oil systems that keep the T63 running, with troubleshooting and testing procedures tying it all together.

Technical Data Included

The T63-A-5A / T63-A-700 engine maintenance manual documents the leading particulars technicians actually reference in the shop: engine dimensions of 40.4 inches length, 22.5 inches height and 19.0 inches width, a dry weight of 138.5 pounds for the T63-A-700, maximum oil consumption of 0.05 gal/hr, and approved lubricating oil specifications MIL-L-23699 or MIL-L-7808. Fuel specifications are listed for primary (MIL-T-5624 JP-4), alternate (MIL-T-5624 JP-5/JP-8/JET-A/JETA-1) and emergency (MIL-G-5572) fuels. Design power output is rated at 317 shp with a 335 shp ram power rating, and gas producer (N1), power turbine (N2) and power output shaft design speeds are all tabulated. A full performance ratings table covers takeoff, normal, 90% normal, 75% normal, start and idle, and flight autorotation conditions with shaft horsepower, net jet thrust, gas producer speed, output shaft rpm, specific fuel consumption, ram power rating torque and measured gas temperature limits for each.

IMAGES PREVIEW

T63-A-5A / T63-A-700 Turboshaft Engine Aviation Unit and Intermediate Maintenance Manual (TM 55-2840-231-23) β€” PDF page 1 preview
T63-A-5A / T63-A-700 Turboshaft Engine Aviation Unit and Intermediate Maintenance Manual (TM 55-2840-231-23) β€” PDF page 39 preview
T63-A-5A / T63-A-700 Turboshaft Engine Aviation Unit and Intermediate Maintenance Manual (TM 55-2840-231-23) β€” PDF page 27 preview

Illustrations and Schematics

The manual is heavily illustrated with fold-out and full-page figures, including the T63-A-700 turboshaft engine overview, engine fuel and control system, fuel control system schematic, compressor assembly, power turbine section, combustion section, power and accessory gearbox, fuel pump and filter assembly, a two-sheet engine lubrication schematic, oil pump schematic, fuel nozzle, ignition system, anti-icing system, compressor bleed control valve and operation diagrams, shipping container stenciling and labeling, universal fittings, pressure oil tube and filtering screen, bleed valve operation, and idle/flight autorotation GFTOT limits β€” giving a technician a genuine visual reference alongside every written procedure.

Why Technicians Rely on This T63-A-5A / T63-A-700 Manual

This T63-A-5A / T63-A-700 Turboshaft Engine Maintenance Manual gives a technician the correct Army-published procedures for inspecting, troubleshooting, servicing and testing the T63 engine assembly rather than relying on guesswork. Because the manual documents official leading particulars, performance ratings, torque values, dimensional limits and a symptom index, following it helps avoid the costly mistakes that come from using outdated or incorrect specifications on a turboshaft engine. As an instant PDF download, this T63-A-5A / T63-A-700 manual is delivered immediately after purchase β€” no shipping, no waiting. It can be viewed on a phone, tablet, laptop or shop computer, and printed in whole or in relevant sections whenever a hard copy is more convenient at the workbench.

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