Tailift HFD HFG 20 25 30 35 Forklift Parts Manual 2011 Arctic Hare PDF Download

Description

Tailift HFD HFG 20 25 30 35 Forklift Parts Manual – Arctic Hare & Arctic Hare II

The Tailift HFD HFG 20 25 30 35 Forklift Parts Manual is the complete factory parts reference for the 2.0 to 3.5 ton HFD and HFG series forklift trucks, covering both the original Arctic Hare and the later Arctic Hare II variants. Issued in January 2011 under document number DEC126/03 (Edition 03), this 352-page PDF puts every assembly, sub-assembly, part number, quantity and applicability code in one searchable-by-eye source — so you can identify and order the correct Tailift part the first time, without guesswork or return shipping. Whether you run a single HFD25 in a warehouse or maintain a mixed fleet of HFD/HFG 20, 25, 30 and 35 trucks across multiple engine platforms, this parts manual is the reference that keeps your ordering accurate.

File Details

• Manual type: Illustrated Parts Manual (Parts List)
• Brand: Tailift Co., Ltd.
• Models covered: HFD/HFG 20, 25, 30, 35 (2.0–3.5 ton)
• Variants: Arctic Hare, Arctic Hare II
• Languages: English and Traditional Chinese (bilingual side-by-side)
• Pages: 352
• File format: PDF
• Document number: DEC126/03
• Edition: 03
• Publication date: January 2011 (民國100年01月)

Chapters Covered

The manual is organised into eleven major mechanism groups. Each group is presented as an illustrated exploded assembly with a numbered callout, followed by a parts table listing part number, part name, specification, applicability date, quantity per truck, applicable model code (A through N) and body number. Small related assemblies are grouped under a single mechanism heading.

• A301 Transmission System
• A302 Drive Axle System
• A303 Steering System
• A304 Engine System
• A305 Chassis Fitting System
• A306 Brake System
• A307 Control System
• A308 Mast System
• A309 Accessory System
• A310 Choose Accessory System
• A311 Repair Kit System

A301 – Transmission System

Covers both manual (MT) and automatic (AT) drivetrains. Separate sub-sections cover the MT transmission gear box, gearshift lever assembly, transmission gear set, MT differential, MT clutch housing, AT differential, AT transmission gear box, AT transmission case assembly, AT transmission oil pump, AT transmission clutch assembly and the electronic automatic control valve. Exploded diagrams show every gear, bearing, seal, snap ring, solenoid and valve body, with part numbers and per-truck quantities. The AT sections are fully documented for the electronically controlled automatic trucks used across the HFD/HFG range.

A302 – Drive Axle System

Front drive axle, wheel brake assembly and complete tire assemblies. Includes the drive axle housing, hub, spindle, king pin, brake backing plates, brake shoes and linings, wheel cylinders, adjusters, return springs, and both front and rear wheel/rim/tire combinations — pneumatic, solid and structural tire options are all listed separately.

A303 – Steering System

Rear steering axle assembly, steering hydraulic cylinder, steering wheel and column assembly, and the power steering (hydraulic steering valve) unit. Exploded views of the steering knuckle, king pin bearings, tie-rod linkage, steering cylinder seals, and the complete steering column with horn, wiper and turn-signal provisions.

A304 – Engine System

Engine assemblies and their bolt-on components for every engine platform used in the HFD/HFG series:

• Yanmar 4TNE92-BRTL and 4TNE98-URTL
• Isuzu C240
• Isuzu 4JG2 and 4JG2PJ03
• Nissan K21 and K25

Includes radiator and cooling system, exhaust/muffler assemblies, and both the standard air cleaner and the Arctic Hare II air cleaner. Alternator, starter, water pump, fan, belts, pulleys, oil filter, fuel filter, water separator, water temperature sensor and engine mounts are all itemised with their part numbers.

A305 – Chassis Fitting System

Body, frame and operator-station hardware for both the standard and the Arctic Hare II cab configuration. Covers the lower and upper car body assemblies, engine hood and counterweight, driver seat (including the Arctic Hare II seat with armrest), accelerator linkage, battery box, fuel tank cover, hydraulic oil tank cover, wiring harness, lighting, mirrors, decals and cab fittings.

A306 – Brake System

Parking brake assembly plus the manual-transmission (MT) and automatic-transmission (AT) horizontal brake pedal assemblies. Includes the brake master cylinder, three-way connector, steel brake tubes, brake switch, brake springs, clevis pins and the complete pedal linkage. Wheel-end brake hardware is grouped under A302.

A307 – Control System

Electronic AT shift lever switch assembly, and the linkage lever assembly in 2-spool, 3-spool and 4-spool variants for both manual and electronic (Arctic Hare II) operation. Exploded views of the control rods, lifting rods, knobs, support boards and bushings.

A308 – Mast System

The largest section — full parts coverage of every mast configuration offered on the HFD/HFG 2.0–3.5 ton series:

• Duplex, Full Free (container) and Triplex mast fittings
• Mast assembly / slide rail groups in 3M through 6M lift heights
• Tilt cylinders, lift cylinders (right and left, duplex / triplex / full-free)
• Hydraulic piping groups for each mast type
• Lift bracket (fork carriage) assemblies and 3.5 ft to 6 ft forks
• Full hydraulic line routing with hose, connector, steel tube and O-ring part numbers

Chain, chain wheel, anchor, side roller, main roller, backrest and shim part numbers are all listed per lift height.

A309 – Accessory System

Instrument cluster and switches, complete tool kit with tool box, and the full nameplate and safety decal set used across the HFD/HFG range (domestic and export specifications where they differ).

A310 – Choose Accessory System

Optional equipment coverage: side shift, hinged fork / dumping fork, the complete piping kits for side-shift and hinged-fork in duplex, full-free and triplex variants, four-row piping kits, upward exhaust pipe, and the Arctic Hare II enclosed cockpit option.

A311 – Repair Kit System

A consolidated overview of every factory repair kit — lift cylinder kits for two-stage, three-stage and container form, tilt cylinder kits, brake backing plate and master cylinder kits, steering cylinder kit, side-shift cylinder kit, automatic transmission kit, and control valve kits for 2-valve, 3-valve and 4-valve configurations. Ideal for planning a service or rebuild in advance.

Why This Tailift Parts Manual Matters

Ordering the wrong part on a forklift is an expensive mistake — not just the cost of the part, but the downtime while the truck sits in the yard. The Tailift HFD HFG 20 25 30 35 parts manual eliminates that problem. Every part in this 352-page catalogue is identified by its exact Tailift part number and cross-referenced to the correct model code, body number, application date and per-machine quantity. The exploded illustrations show the precise position of every component, so you can confirm what you are looking at before you call your dealer or place an online order. The manual also flags discontinued (停用) part numbers and the superseding replacements, which saves you chasing an obsolete number that no longer exists.

Who This Manual Is For

This Tailift parts list is written for anyone who needs to identify, order, replace or inventory parts on an HFD or HFG 20/25/30/35 forklift:

• Fleet maintenance managers keeping HFD/HFG trucks in service
• Independent forklift mechanics and mobile service technicians
• Parts departments and aftermarket suppliers needing OEM numbers
• Workshop owners rebuilding an older Arctic Hare or Arctic Hare II
• Buyers sourcing used trucks who want to see exactly what parts are shared across the HFD/HFG range

Because the manual is bilingual (English and Traditional Chinese), it works equally well for English-speaking technicians and for workshops that source directly from Chinese-language suppliers and factory parts channels.

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Instant PDF Delivery – Tailift HFD HFG Parts Manual

You get the complete Tailift HFD HFG 20 25 30 35 parts manual as a single PDF file — 352 pages, delivered instantly to your account after payment. No shipping, no waiting on a physical book, no risk of a torn or missing page. Open it on a laptop in the workshop, on a tablet next to the truck, or on a phone while you are standing at the parts counter. Print the exploded view and parts list for the assembly you are working on, mark it up, and keep the digital copy intact for next time. Whether you are ordering a single O-ring for a lift cylinder or rebuilding a complete automatic transmission, this is the Tailift parts reference that gives you the correct part number the first time.