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Takeuchi TB228 TB235 TB250 Operator Manual PDF Download
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Takeuchi Tb228 Tb235 Tb250 Operators Manual
TB228 Serial No.122800004,TB235 Serial No.123500004 ,TB250 Serial No.125000004
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Description
Takeuchi Tb228 Tb235 Tb250 Operators Manual
FILE DETAILS:
Takeuchi Tb228 Tb235 Tb250 Operators Manual
LANGUAGE:ENGLISH
PAGES:253
DOWNLOADABLE:YES
FILE TYPE:PDF
TAKEUCHI TB228 TB235 TB250 OPERATORS MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Takeuchi Tb228 Tb235 Tb250 Operators Manual
Always store this manual near at hand preferably on the machine itself. If it should be lost or damaged, immediately order a new one from your Takeuchi dealer. When transferring ownership of this machine, be sure to hand this manual to the next owner. Takeuchi supplies machines complying with the local regulations and standards of the country of export. If your machine has been purchased in another country or from a person or company of another country, it may not have the safety devices or safety standards required for use in your country. Should you have any question about whether your machine complies with the regulations and standards of your country, contact a Takeuchi dealer.
TABLE OF CONTENTS:
Takeuchi Tb228 Tb235 Tb250 Operators Manual
Cover.................................................................... 1 Safety alert symbol...................................................... 2 Signal words......................................................... 3 Introduction......................................................... 4 Foreword......................................................... 4 Manual storage compartment....................................... 4 Serial numbers................................................... 4 Machine description.................................................. 5 Front, rear, left and right...................................... 5 Designated operations............................................ 5 Features......................................................... 5 Break-in period.................................................. 5 Notes on reading this manual..................................... 6 Safety................................................................... 11 General precautions.................................................. 12 Precautions when preparing........................................... 17 Precautions when starting............................................ 19 Precautions when operating........................................... 21 Precautions when stopping............................................ 29 Precautions when transporting........................................ 30 Precautions on maintenance........................................... 31 Safety signs (decals)................................................ 40 Controls................................................................. 45 Names of components (Canopy)......................................... 46 Names of components (Cab)............................................ 48 Covers............................................................... 50 Starter key...................................................... 50 Front cover (tool box)........................................... 50 Fuel lid......................................................... 51 Fuel filler port................................................. 51 Side cover....................................................... 52 Engine hood...................................................... 52 Cab.................................................................. 53 Cab door......................................................... 53 Emergency exit................................................... 53 Front window..................................................... 54 Lower front window............................................... 55 Side window...................................................... 55 Emergency hammer (optional)...................................... 55 Seat and seat belt................................................... 56 Seat < TB228 >................................................... 56 Seat belt <TB228>................................................ 57 Seat < TB235 / TB250 >........................................... 58 Seat belt <TB235 / TB250>........................................ 59 Instrument cluster................................................... 60 Warning lamps.................................................... 60 Indicators....................................................... 61 Meters........................................................... 61 Hour meter....................................................... 61 Switches............................................................. 62 Starter switch................................................... 62 Horn button...................................................... 62 Deceleration button.............................................. 62 Automatic deceleration switch.................................... 63 Auxiliary hydraulic switches..................................... 63 Third auxiliary hydraulic switch and buttons (Option)............ 64 Travel speed switch.............................................. 65 Light switch..................................................... 65 Wiper switch..................................................... 65 Levers and Pedals.................................................... 66 Safety lock lever................................................ 66 Throttle lever................................................... 66 Operating levers................................................. 67 Blade lever...................................................... 67 Travel levers/pedals............................................. 68 Boom swing pedal................................................. 68 Auxiliary hydraulic pedal (option)............................... 69 Accessories.......................................................... 70 Heater........................................................... 70 Heater (for cold climates)....................................... 71 Air conditioner.................................................. 72 Cup holder....................................................... 77 Cigarette lighter................................................ 78 Ashtray.......................................................... 78 Interior light................................................... 79 Mirrors.......................................................... 79 External power sockets (for EU).................................. 79 Radio (Cab type)................................................. 80 Auxiliary hydraulic lines........................................ 84 Operation................................................................ 89 Before starting operation............................................ 90 Getting on or off the machine.................................... 90 Walk-around inspection........................................... 90 Daily inspection................................................. 90 Starting and stopping the engine..................................... 91 Before starting the engine....................................... 91 Starting the Engine.............................................. 92 Warming up the engine............................................ 93 Stopping the engine.............................................. 93 Operating the machine................................................ 94 Lever pattern (ISO pattern)...................................... 94 Lever pattern (JCB pattern)...................................... 95 Warming up the machine (hydraulic oil)........................... 96 Inspection after warm-up......................................... 97 Operating the travel levers...................................... 98 Stopping travel..................................................101 Operating the working equipment..................................102 Operating procedures.................................................104 Prohibited operations............................................104 Cautions on operating............................................107 Cautions on traveling on slopes .................................108 Getting out of mud...............................................110 Operations possible with this machine............................110 Parking the machine..................................................112 Parking..........................................................112 Inspection and checks after stopping the engine..................112 Handling in cold climates............................................113 Preparing for cold climates......................................113 Cautions after operations........................................113 After the cold climate...........................................113 Handling rubber crawlers.............................................114 Prohibitions.....................................................114 Cautions.........................................................115 Preventing the rubber crawlers from coming off...................115 Transport................................................................117 Loading and unloading................................................118 Hoisting the machine.................................................120 Securing the machine.................................................121 Precautions to be taken during transportation....................121 Maintenance..............................................................123 General..............................................................124 Maintenance overview.............................................124 Cautions on maintenance..........................................124 Service data.........................................................126 Fuel and lubricant table.........................................126 Regularly replace the hydraulic oil..............................128 List of consumables..............................................129 List of tools....................................................130 List of tightening torques.......................................131 Safety-critical parts................................................132 Maintenance list.....................................................134 Walk-around inspection...............................................136 Inspecting by opening the engine hood and covers.................136 Inspecting by walking around the machine.........................137 Inspecting while sitting in the operator’s seat..................137 Daily inspection (every 10 hours)....................................138 Inspecting and replenishing the coolant..........................138 Inspecting and replenishing the engine oil.......................139 Inspecting the water separator...................................139 Inspecting the fuel level........................................140 Inspecting the hydraulic oil tank level and replenishing.........140 Lubricating the working equipment................................142 After the initial 50 hours (only for new machines)...................143 Replacing the engine oil and the oil filter......................143 Inspecting and adjusting the fan belt............................144 Inspecting and adjusting the compressor belt (AC)................144 Every 50 hours.......................................................146 Inspecting and adjusting the crawler tension.....................146 Lubricating the slew bearing.....................................148 Draining the water from the fuel tank............................149 Inspecting the battery fluid level and replenishing..............150 Every 100 hours......................................................152 Cleaning the water separator.....................................152 After the initial 250 hours (only for new machines)..................153 Replacing the hydraulic oil return filter........................153 Replacing the pilot line filter..................................154 Replacing the travel motor gear oil..............................155 Every 250 hours......................................................156 Replacing the engine oil and the oil filter......................156 Inspecting and adjusting the fan belt............................156 Inspecting and adjusting the compressor belt (AC) ...............156 Cleaning the air cleaner.........................................156 Cleaning the radiator fins and oil cooler fins...................157 Cleaning the air filters.........................................158 Cleaning the condenser (AC)......................................158 Inspecting the refrigerant (gas) level (AC)......................159 Every 500 hours......................................................161 Replacing the fuel filter........................................161 Every 1000 hours.....................................................162 Replacing the hydraulic oil return filter........................162 Replacing the pilot line filter..................................162 Replacing the travel motor gear oil..............................162 Cleaning the engine cooling system...............................162 Replacing the air cleaner element................................164 Replacing the air breather filter (If equipped)..................165 Inspecting and adjusting the engine valve clearance..............165 Retightening the engine cylinder head bolt.......................165 Every 1500 hours.....................................................166 Inspecting and cleaning the engine fuel injectors................166 Inspecting the crankcase breather system.........................166 Every 2000 hours.....................................................167 Lapping the engine valve seats...................................167 Every 4000 hours.....................................................168 Replacing the hydraulic oil and cleaning the suction strainer....168 When required........................................................170 Replacing the bucket teeth and the side cutters..................170 Replacing the bucket.............................................174 Adjusting the gap between the bucket and arm (If equipped).......176 Inspecting and replenishing the windshield washer fluid..........177 Lubricating the levers and pedals................................178 Inspecting the rubber crawlers...................................179 Replacing the rubber crawlers....................................180 Tilting up the platform..............................................182 Maintenance during extended storage period...........................184 Troubleshooting..........................................................185 Symptoms that are not malfunctions...................................186 If the engine overheats..............................................187 If the battery goes dead.............................................188 If a fuse blows......................................................190 Inspecting and replacing the fuse................................190 Inspecting the fusible link......................................191 Restarting after adding fuel.........................................192 Bleeding air from the fuel system................................192 If a warning lamp flashes............................................193 Other symptoms.......................................................194 Lowering the boom to the ground......................................196 Towing...............................................................197 Specifications...........................................................199 Basic Specifications.................................................200 Machine dimensions...................................................204 Operating ranges.....................................................210 Lifting Capacities...................................................213 Options..................................................................233 General precautions..................................................234 Safety precautions...............................................234 Cautions when installing attachments.............................234 Cautions when operating attachments..............................235 Attachment combination table.........................................236 Hydraulic breaker....................................................238 Cautions on operating............................................238 Replacing the hydraulic oil regularly............................239 Load safety device...................................................240 Emergency shut-off valve.........................................240 Overload warning device..........................................241 Accumulator..........................................................242 Operating the machine with an accumulator........................242 Battery switch.......................................................243 Selecting a lever pattern............................................244 Switching the lever pattern......................................244 Travel alarm.........................................................245 3-hole bucket........................................................246 Arm-in restriction system............................................247 Optional equipment mass .............................................248 Biodegradable oil....................................................250 Replacing the hydraulic oil with biodegradable oil...............250 Angle dozer blade....................................................251 California...............................................................253 EC-Conformity Certificate................................................253
PLEASE NOTE:
⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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