TATA Daewoo K5MVF Mixer Truck Parts Catalog – DV15TIS 6×4 Chassis Spare Parts Manual PDF

Description

File Details

• Manual type: Illustrated Parts Catalog (spare parts catalogue)
• Brand / manufacturer: TATA DAEWOO Commercial Vehicle Co., Ltd
• Model: K5MVF heavy truck chassis – mixer
• Engine: DV15TIS
• Document serial: PC CHE 120202
• Language: English
• Pages: 306
• Format: PDF

Chapters Covered

• 1. Introduction – V.I.N. system information, location of vehicle identification number plate, how to find a part number
• 2. Engine Sub – engine mounting, accel control, speed limiter, engine stop cable, air intake duct, air cleaner, exhaust system, noise cover, cooling module, reservoir tank, fuel tank, steel fuel tank mounting, engine relation parts
• 3. Power Train – clutch, clutch pedal and control, clutch oil pipe, transmission complete, clutch booster fitting, change lever, telescopic T/M control rod, T/M oil cooler, T/M control magnetic valve, propeller shaft
• 4. Chassis – cross member, front suspension, rear suspension, front axle, steering column housing, steering shaft and wheel, steering linkage, power steering piping and oil tank, tire and wheel, spare tire carrier, front brake system, rear brake system, brake piping, brake valve, air tank mounting, ABS sensor, auto load sensing valve, exhaust brake, tool set and box
• 5. BIW – under body, roof panel, front panel, rear panel, side panel, door frame, door mechanism, car lock set, wiper system, front cab suspension, rear cab suspension, cab tilting system, cab latch
• 6. Exterior – front bumper, front lid, step and fender lining, front mud guard, mud lining, outside mirror, glass, door glass, external sunvisor, assist handle, emblem, decal and lettering
• 7. Interior – instrument frame, instrument panel driver and passenger side, cab trim, door trim, overhead stowage, headlining, floor trim and carpet, driver seat (coil and air suspension), assist seat and bed, center seat, cab insulation, assist grip, cooling and blower unit, non air-con system, air-con with fan, heater unit and heater hose, side condenser, ducting system, cooling unit, blower unit
• 8. Electronics – meter cluster and tachograph, instrument switch, front lamp, side and room lamp, rear lamp, audio system, horn and roof rack, battery, battery carrier, electric module system, other electric, wiring harness (roof / engine / door), wiring harness (dash / frame), auxiliary fuse box, fuse and relay box, trailer fuse box
• 9. Special Equipment (Mixer) – drum, hopper, scoop, chute, guide roller, sub frame, lamp and end cover, oil motor hose, oil tank and filter, water tank, water pump and piping, rear fender, side protector, P.T.O. drive shaft, cab-in control, control system
• 10. Appendix – full abbreviation glossary used throughout the catalog

Across those ten groups the catalog breaks the K5MVF mixer chassis down into every sub-assembly a workshop or parts counter will ever need to look up: the DV15TIS engine installation hardware, the driveline from clutch through transmission to propeller shaft and rear axle, the full air-braked chassis with ABS and automatic load sensing valve, the cab structure, trim and instrumentation, and – most importantly for this particular build – the complete concrete mixer equipment carried on the sub frame. Each illustration group is presented with an exploded view supported by a parts table, so a part can be traced visually or by number without needing to guess at what fits where.

How the Catalog Is Organised

The front of the document explains how to trace a part four different ways: by illustration index, by group number index, by parts number index, and by parts name index. Every group is numbered so the first digit identifies the main group and the following three digits identify the sub group – for example group 2110 is engine suspension within the engine sub group. Key numbers in the parts table correspond with the reference numbers on the illustration, sub key numbers distinguish variations of the same key, and the exclusive column tells you which option, specification or region a part applies to. Where a part is marked N.P.N. it is not supplied on its own and is only available inside the assembly or repair kit listed alongside it. This is the same lookup logic a Daewoo parts desk uses, which makes the catalog genuinely usable for ordering rather than just reading.

What the Mixer Section Adds

Because this catalog was compiled for the mixer variant rather than a plain cargo chassis, the special equipment group is unusually complete. It documents the mixer drum with its manhole covers and gaskets, the drum band with pads and protectors, the hopper, the scoop assembly with rubber and retainers, the main and sub chute with swing shaft and chute lock, the guide roller assembly with shims and grease points, the entire sub frame including spacers, U-bolts and U blocks, the hydraulic circuit from oil motor hose through the oil tank, filter element and air breather, the 350 litre water tank with band, packing and gauge hose, the water pump and piping with valve box, the rear fender and rear steps, the side protector bars, the P.T.O. drive shaft with flange yokes, journal bearing kit and pump coupling, and both the in-cab control lever and the full rod-and-crank control system that runs the drum, chute and water valve from the driver’s position. For anyone maintaining a mobile concrete mixer on this chassis, that section alone is the reason to keep the catalog on the shelf.

Why This K5MVF Parts Catalog Is Worth Having

Bolting the wrong bracket, spacer or hydraulic fitting onto a mixer truck is expensive – a mismatched drum band pad, an incorrect oil motor hose or a sub frame spacer taken from a different body length can put the truck off the road for days. This TATA Daewoo K5MVF parts catalog gives you the exact Daewoo part number for every item shown, alongside the quantity required per sub group, the left or right hand mounting position where it matters, and the option code that tells you whether a part belongs to your specific build. That means you can confirm what you are ordering before the call is placed, check that a second-hand or aftermarket part really is the same item, and read the exploded view to see how the assembly comes apart before you start pulling it to pieces. The document covers the DV15TIS-engined 6×4 mixer configuration throughout, with South Africa regulation variants called out where they differ.

IMAGES PREVIEW

Mechanics rebuilding brakes, replacing cab suspension components, chasing an ABS fault, servicing the water pump, overhauling the P.T.O. drive or simply replacing a worn mixer chute rubber will all find the relevant illustration group in this catalog. Because it is delivered as an instant PDF download there is no shipping to wait on and no single printed copy to fight over in the workshop – open it on a laptop, tablet or phone in the bay, or print the pages you need and take them under the truck with you. Whether you are a fleet workshop keeping a mixer fleet on the road, an independent garage seeing one of these trucks for the first time, or a parts supplier who needs the numbers to quote from, this is the reference document that answers the question.