Taylor TS-9972 Forklift Parts Manual 2011 Serial KH36525 PDF

Description

Taylor TS-9972 Forklift Parts Manual — Serial KH36525 (2011)

This Taylor TS-9972 Forklift Parts Manual 2011 Serial KH36525 PDF is the complete parts reference assembled for the specific machine bearing production number P36525 and serial S KH 36525. Released 10/06/2010 with an in-service delivery date of 05/31/2011, it documents the original manufacturing bill of materials across every functional group — from the QSM11-C335 engine through the TE32 transmission, PRC7534 steer and drive axles, hydraulic circuits, electrical systems, and the 2040 TPA spreader attachment. The manual opens with the Production Sales Order (PSO) that indexes every component by Engineering Bill of Materials number and corresponding catalog page, so every part shown can be traced back to the exact machine configuration.

File Details

• Manual Type: Parts Manual
• Brand: Taylor (Taylor Machine Works, Inc., Louisville, Mississippi)
• Model: TS-9972
• Serial Number: S KH 36525
• Production Number: P36525
• Release Date: 10/06/2010
• Delivery Date: 05/31/2011
• Language: English
• Page Count: 244
• File Format: PDF

Chapters Covered

• General Information — Parts manual layout, code number prefixes, functional group order, left/right hand descriptions, abbreviations
• Power Unit (01–07) — Engine Installation (01-248), Fuel Circuit (02-2406), Air Cleaner Assembly (03-053), Air Intake Circuit (03-2478), Engine Cooling Circuit (05-2381), Panel Layout (06-2546-1), Panel Circuit (06-2546-2A), Control Stand & Top Cab Circuit (06-2546-3), Front Frame Circuit (06-2546-4), Rear Frame Circuit (06-2546-5), Main Truck Box Layout (06-2546-6A), Main Truck Box Circuit (06-2546-7), Main Spreader Box Layout (06A-2506-1), Spreader Electrical Layout (06A-2506-2), Auto Circuit (06A-2506-3), Boom & Rotate Circuit (06A-2506-4), Engine Circuit (06B-2275), Color Reverse Camera Circuit (06C-0144), Battery Circuit (06I-0138)
• Power Transfer (08–12) — Transmission Installation (09-165-1), Converter (09-165-2), Converter Housing (09-165-3), Transmission Case and Rear Cover (09-165-4), Forward Clutch Shaft (09-165-5), Third Speed Clutch Shaft (09-165-6), Reverse and Second Clutch Shaft (09-165-7), First Speed Clutch Shaft (09-165-8), Fourth Speed Clutch Shaft (09-165-9), Output Shaft (09-165-10), Regulator Valve (09-165-11), Control Valve (09-165-12), Transmission Cooling Circuit (9A-2297), Transmission Filter Circuit (9B-2126), TICS APC 160 Circuit (9F-0110), Drive Line (1931-168 / 1931-205)
• Axles (13–14) — Steer Axle Assembly (13-136), Drive Axle (14-219), Differential and Carrier (14-219-2), Planetary (14-219-3), Housing, Spindle, and Hub (14-219-4), Wet Disc Brake Assembly (14-219-5)
• Brake Control System (15) — Air Brake Circuit (15-2561), Wet Brake Circuit (15C-0159)
• Steering Control System (16) — Steering Wheel & Column Assembly (16-236), Steer Circuit (16-2393)
• Chassis (17–21) — Rim Assembly (17-134), Mirror (20-376), Air Conditioner / Heater (2008-023), Heater Assembly (2008-024), Heater Assembly (2008-025), Air Conditioner (2008-026), Windshield Washer (20-382), Cab Assembly (20-383-1), Cab Trolley (20-383-2), Traverse Assembly (20-383-3), Fresh Air Intake (20-383-4), Control Stand Assembly (20-383-5), Brake Assembly (20-383-7), Air Conditioner Circuit (20A-2387), Heater Circuit (20H-0143), Seat and Suspension Assembly (21-053), Suspension Assembly (21-053-2), Joystick Arm Rest (3216-316)
• Hydraulic System (22–26) — Hydraulic Tank Assembly (22-605), Main Hydraulic Circuit (22-2950), Spreader Hydraulic Circuit (22A-3834), Cab Positioner Circuit (22D-0042), Rotator Circuit (22H-0136), Boom Hydraulic Circuit (22K-0018), Hydraulic Pump Assembly (2748-156), Hydraulic Valve Assembly (24-193) with inlet, work section, and outlet assemblies
• Attachments (27–29) — Boom and spreader carrier components including expansion cylinder, hoist cylinder, twist lock cylinder, rotator gearbox, and damping cylinder assemblies
• Miscellaneous (31–32) — Filter Element Chart, slipguard, counterweight, hose assemblies, and decals

Working through this parts manual, a technician can identify every original component on the TS-9972 by its Taylor part number, cross-reference it through the EBM group numbers, and see exactly how it mounts. The exploded illustrations show assemblies from the engine fan and alternator down to individual clutch shaft seals inside the TE32 transmission. The hydraulic section alone spans main, spreader, cab positioner, rotator, and boom circuits with hose assemblies, adapters, split flange clamps, and manifold details all called out. Electrical coverage is equally deep, with chassis harnesses, sensor circuits, proximity switches, and the entire IQAN control system documented by connector pin and terminal. The document also includes a full cylinder information sheet listing serial numbers and model numbers for every cylinder on the machine, plus a capacity chart showing engine oil, antifreeze, transmission oil, hydraulic tank, drive axle, and steer axle fill quantities with the correct lube numbers.

What This Parts Manual Covers in Practice

This Taylor TS-9972 parts manual is the correct reference when a part needs to be identified, ordered, or replaced on serial KH36525. Because the manual was built from the original Production Sales Order for this exact serial number, the part numbers shown are the ones that were installed during manufacture — not a generic listing that may or may not apply. The functional group arrangement means a mechanic looking for a hydraulic hose on the boom circuit goes straight to the 22K group and finds the hose assembly, the adapter fittings, the split flange clamps, and the bolt sizes all on the same page. Likewise, someone rebuilding the TE32 transmission can work through the converter, forward clutch shaft, third speed clutch shaft, reverse and second clutch shaft, first speed clutch shaft, fourth speed clutch shaft, and output shaft in sequence, each with its own exploded illustration and parts list.

Why the Taylor TS-9972 Parts Manual Matters

The TS-9972 is a heavy-capacity forklift with a QSM11-C335 engine producing 335 HP, an 18,000-lb basic capacity, and a 161,800-lb total weight. Ordering a wrong part for a machine of this size is costly in both money and downtime. Having the manual assembled by serial number removes that uncertainty. The capacity chart with lube numbers and fill quantities also helps maintenance planning — engine oil at 36 quarts, antifreeze at 70 quarts, TE-32 transmission oil at 40 quarts — so fluid changes are done to spec the first time. The hydraulic tank capacity of 150 gallons, the drive axle differential at 142 quarts, and the steer axle lube quantity are all listed, making this manual useful for both parts ordering and routine service planning.

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This Taylor TS-9972 Forklift Parts Manual 2011 Serial KH36525 PDF is delivered instantly after checkout. There is no shipping, no waiting, and no physical media. The file opens on any device — desktop, laptop, tablet, or phone — and pages can be printed for use in the shop. Whether you are ordering a single adapter fitting or rebuilding an entire transmission, the part numbers, exploded views, and serial-specific component lists in this manual give you the correct information the first time. Download it now and have the complete parts reference for serial KH36525 ready when you need it.