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TEREX AERIALS TB120 SELF-PROPELLED BOOM LIFT SERVICE & MAINTENANCE MANUAL – PDF
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TEREX AERIALS TB120 SELF-PROPELLED BOOM LIFT SERVICE & MAINTENANCE MANUAL 17157 – PDF DOWNLOAD
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Description
TEREX AERIALS TB120 SELF-PROPELLED BOOM LIFT SERVICE & MAINTENANCE MANUAL 17157 – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
TEREX AERIALS TB120 SELF-PROPELLED BOOM LIFT SERVICE & MAINTENANCE MANUAL 17157 – PDF DOWNLOAD
INTRODUCTION 1
GENERAL INFORMATION & SPECIFICATIONS 2
- Machine Specifications
- Machine Component Locator
- Undercarriage Component Locator
- Superstructure Component Locator
- Boom Component Locator
- Platform Component Locator
MAINTENANCE & LUBRICATION 3
- Lubrication Chart
- Lubrication Diagram
SECTION 1: TRANSPORTATION AND EMERGENCY PROCEDURES
- Transporting the Unit
- Towing Procedures
- Truck or Trailer Transport, Boom in STOW-M601 Mode
- Truck or Trailer Transport, Boom in Conventional Mode
- Unloading Procedure
- Emergency System and Procedures
- Emergency Pumps
- Emergency Drive Function
- Emergency Lowering
SECTION 2: HYDRAULIC SYSTEM
- Hydraulic Fluid
- Handling Precautions
- Fluid Recommendations
- Fluid Contamination Checks
- System Flushing Procedure
- Hydraulic System Components
- Electro-Proportional Circuit
- Hydraulic Pump
- Hydraulic Pump Adjustment
- Emergency Pumps
- Emergency Pump Adjustment
- Ground Valve Bank Assembly
- Inlet Section
- End Cover (Adapter Manifold)
- Main Valve Segment
- Operation
- Maintenance
- Hydraulic Circuit Line Check
- Drive Relief Valve
- Drive Valve Assembly
- Hi/Low Speed Drive Valve
- Selector Valve
- Flow Divider Valve Assembly
- Motion Control Valve Assembly
- Motion Control Valve
- Flow Control Valve
- Flow Control Valve Adjustment
- Lift Cylinder
- Boom Telescope (Extend) System
- Boom Extend Valve Segment
- Pressure Relief Valve
- Telescope Cylinder
- Superstructure Swing System
- Swing Valve Segment
- Swing Drive/Reducer Assembly
- Swing Drive/Reducer Assembly Adjustment
- Integral Brake Assembly
- Swing System Maintenance
- Jib Boom System
- Jib Boom Valve Segment
- Jib Cylinder
- Platform Rotate System
- Rotate Control Valve
- Double Pilot Operated Check Valve
- Rotary Actuator
- Rotary Actuator Maintenance
- Platform Rotate Manifold
- Platform Level System
- Level Control Valve
- Double Pilot Operated Check Valve
- Master Level Cylinder
- Slave Level Cylinder
- Relief Valves
- Selector Valve Assembly
- Selector Valve
- Check Valve
- Steer Valve Segment
- Hydraulic Swivel
- Steer Cylinder
- Steer Disconnect Knob
- Steer System Maintenance
- Axle Extend System
- Axle Extend Cylinders
- Selector Valve Assembly
- Selector Valve
- Check Valve
- Steer Valve Segment
- Hydraulic Valve
SECTION 3: DRIVE SYSTEM
- Drive System Components
- Drive Motor and Brake Assembly
- Drive Valve Segment
- Drive Valve Assembly
- Selector Valve
- Motion Control Valve Assembly
- Motion Control Valve
- Flow Control Valve
- Flow Divider Valve Assembly
- Flow Divider/Combiner Valve
- Gate (Globe) Valve
- Drive Relief Valve
- Brake Metering Valve
- Brake Metering Valve Adjustment
- Toggle Switch on the Pendant Control
- Platform Control Handle (Joystick)
SECTION 4: ELECTRICAL SYSTEM
- Electrical System
- Battery Maintenance (In Storage)
- Battery Maintenance (In Use)
- Battery Preventive Maintenance
- Battery Replacement
- Movement Alarm
- Tilt Alarm Test
- Tilt Alarm Adjustment
- Relays
- Circuit Breakers
- Limit Switches
- Emergency Pumps
- Platform Envelope Control System
- Emergency Stop Buttons
- Emergency Stop Cable Adjustment
- Pendant Switch Removal
- Ground Control Cabinet Switch Removal
- Platform Console Switch Removal
- Drive Controller
- Creep Speed Adjustments
- Boom Telescope Adjustment
- Superstructure Swing Adjustment
SECTION 5: MECHANICAL COMPONENTS
- Mechanical Components
- Tires
- Changing Tires
- Wheels and Lug Nuts
- Drive Hub Assembly
- Steer Cylinder Pins
- Tie Rod Assembly
- Superstructure
- Hoses and Cables
- Miscellaneous Equipment
- Boom Pivot Pin and Bushing Replacement
- Boom Lift Cylinder
- Lift Cylinder Pivot Pin Replacement
- Lift Cylinder Seal Replacement (On Machine)
- Holding Valves
- Boom Disassembly
- Boom Assembly
- Boom Telescope (Extend) Cylinder
- Telescope (Extend) Cylinder Pin Replacement
- Telescope (Extend) Cylinder Removal
- Telescope Cylinder Seal Replacement
- Telescope Cylinder Installation
- Check Valves
- Boom Wire Rope Adjustment
- Boom Wire Rope Replacement
- Wear Pads
- Platform Level Cylinders
- Platform Level Cylinder Pin Replacement
- Level Cylinder Seal Replacement
- Platform Leveling Procedure
- Axle Extend Assembly
- Axle Extend Cylinder
- Axle Extend Cylinder Replacement
- Axle Extend Cylinder Seal Replacement
- Mechanical Axle Stop
- Axle Tube Assembly Replacement
- Tires
SECTION 6: MAINTENANCE SCHEDULE
- Maintenance Schedule
- General Maintenance Tips
- Routine Servicing
- Shift Service
- Monthly Service
- Semi-Annual Service
- Annual Service
- Four Year Interval Service
- Shift Operational Checklist
- Weekly Operational Checklist
- Monthly Operational Checklist
- Semi-Annual Operational Checklist
SECTION 7: TROUBLESHOOTING
- General Troubleshooting Tips
- Troubleshooting Chart
INDEX
APPENDIX
- Envelope Control System Operations and Installation Manual
- Hydraulic Schematic E-2327510
- Electrical Schematic SES-2327790
S.S 04/24
