TEREX AERIALS TV20 VERTICAL LIFT SERVICE & MAINTENANCE MANUAL – PDF

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TEREX AERIALS TV20 VERTICAL LIFT SERVICE & MAINTENANCE MANUAL 17513 – PDF DOWNLOAD

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TABLE OF CONTENTS:

TEREX AERIALS TV20 VERTICAL LIFT SERVICE & MAINTENANCE MANUAL 17513 – PDF DOWNLOAD

INTRODUCTION

• Machine Specifications
• Primary Machine Components
• Undercarriage Components
• Lubrication Chart
• Lubrication Diagram
• Transportation and Emergency Procedures
  • Transporting the Unit
  • Moving of the 2034 Link
  • Fork Lifting of the 2034 Link
  • Truck Transport of the 2034 Link
  • Single Point Lifting Hook (option)
  • Unloading Procedures
  • Emergency System and Procedures
  • Emergency Lowering with Hand Pump
  • Emergency Drive
  • Emergency Procedures

HYDRAULIC SYSTEM

• Hydraulic Fluid
  • Handling Precautions
  • Fluid Recommendations
  • Hydraulic Fluid Analysis
• System Flushing Procedure
• Hydraulic System Components
  • Hydraulic Fluid Reservoir
  • Hydraulic Pump
  • Control Valve Assembly
  • Main Relief Valve
  • Sequence Valve
  • Steer Valve
  • Steer Bypass Valve
  • Drive Valve
  • Counterbalance Valves (Drive)
  • Lift Valve (Normally Closed)
  • Cylinder Lowering Valve
  • Brake Release Shuttle Valve
  • Hi-Speed Valve
  • Check Valves
  • Velocity Fuse
  • Cylinders
  • Drive Motors
  • Limit Switch
  • Hydraulic System Functional Description

ELECTRICAL SYSTEM

• Battery
  • Battery Maintenance (In Storage)
  • Battery Maintenance (In Use)
  • Battery Preventive Maintenance
  • Battery Replacement
  • Battery Charger
• Movement Alarm (Optional)
• Tilt Alarm (Optional)
• Descent Alarm (Optional)
• Automatic Warning Beacon (Optional)
• Relays

MECHANICAL COMPONENTS

• Undercarriage
  • Tires
    • Changing Tires
  • Wheels and Lug Nuts
  • Front Hub Assembly
    • Repacking Front Wheel Bearings
  • Drive Motors
  • Steer Cylinder Seal Replacement
  • Brake Cylinder Seal Replacement
• Hoses and Cables
• Boom
  • Boom Lift Cylinder
    • Boom Lift Cylinder Removal
    • Boom Lift Cylinder Replacement
    • Boom Lift Cylinder Seal Replacement
  • Boom and Parallel Arm Pivot Pin Replacement
  • Boom and Parallel Arm Pivot Pin Bushing Replacement
  • Lift Cylinder Holding Valve Replacement
  • Cushion Cylinder Replacement

TROUBLESHOOTING

• General Troubleshooting Tips
• Troubleshooting Chart

MAINTENANCE

• Maintenance Schedule
• General Maintenance Tips
• First Three Months of Operation
• Routine Servicing
  • Daily Service
  • Monthly Service
  • Weekly Service
  • Semi-Annual Service
  • Annual Service
  • Four Year Interval Service
• Shift Operational Checklist
• Weekly Operational Checklist
• Monthly Operational Checklist
• Semi-Annual Operational Checklist

INDEX

APPENDIX

S.S 04/24