Terex AL5 AL5 With Tier 4 AL5000 Service Manual 116476 – PDF DOWNLOAD

Description

Terex AL5 AL5 With Tier 4 AL5000 Service Manual 116476 – PDF DOWNLOAD 

Language : English
Pages : 98
Downloadable : Yes
File Type : PDF

Table of Contents:

Terex AL5 AL5 With Tier 4 AL5000 Service Manual 116476 – PDF DOWNLOAD 

Cover....................................................................... 1
General Safety Rules........................................................ 4
Serial Number Legend........................................................ 3
Table of Contents........................................................... 6
Specifications..............................................................11
	Machine Specifications..................................................11
	Performance Specifications..............................................11
	Performance Specifications..............................................11
	Machine Specifications..................................................12
	Machine Specifications..................................................13
	Machine Specifications..................................................14
	Isuzu 4LE2 Engine.......................................................15
	Isuzu 4LE2-T Engine.....................................................16
	Machine Torque Specifications...........................................17
	SAE and Metric Fasteners Torque Charts..................................18
Scheduled Maintenance Procedures............................................19
	Introduction............................................................19
	Pre-Delivery Preparation Report.........................................22
	Maintenance Inspection Report...........................................23
	Checklist A Procedures..................................................25
		A-1 Inspect the Manuals and Decals..................................25
		A-2 Perform Pre-operation Inspection................................26
		A-3 Perform Function Tests..........................................26
		A-4 Perform Engine Maintenance......................................27
		A-5 Perform Coupler Maintenance.....................................27
		A-6 Test the Brakes (if equipped)...................................28
		A-7 Torque the Wheel Lug Nuts.......................................28
		A-8 Check the Tires and Wheels......................................29
		A-9 Inspect the Engine Air Filter...................................29
		A-10 Perform Generator Maintenance..................................30
		A-11 Perform Engine Maintenance.....................................31
		A-12 Perform Engine Maintenance.....................................31
		A-13 Inspect the Cable and Cable Pulleys............................32
		A-14 Perform Engine Maintenance.....................................33
		A-15 Perform Engine Maintenance.....................................33
		A-16 Perform Generator Maintenance..................................34
		A-17 Drain the Fuel Filter/Water Separator..........................34
		A-18 Adjust the Brakes (if equipped)................................36
	Checklist B Procedures..................................................37
		B-1 Inspect the Engine Start Battery................................37
		B-2 Inspect the Electrical Wiring...................................38
		B-3 Torque the Wheel Lug Nuts.......................................39
		B-5 Perform Engine Maintenance......................................39
		B-5 Perform Jack Maintenance........................................40
		B-6 Inspect and Lubricate the Winch.................................40
		B-7 Lubricate the T-bolt............................................41
		B-8 Inspect and Adjust the Brakes (if equipped).....................41
		B-9 Inspect the Suspension..........................................43
		B-10 Perform Engine Maintenance.....................................44
	Checklist C Procedures..................................................45
		C-1 Perform Engine Maintenance......................................45
		C-2 Clean the Light Assemblies......................................45
		C-3 Grease the Wheel Bearings.......................................46
		C-4 Inspect the Electric Brake Magnets..............................47
		C-5 Perform Engine Maintenance......................................49
		C-6 Perform Generator Maintenance...................................49
	Checklist D Procedures..................................................50
		D-1 Perform Engine Maintenance......................................50
		D-2 Perform Generator Maintenance...................................50
		D-3 Perform Coupler Maintenance.....................................51
	Checklist E Procedures..................................................52
		E-1 Inspect the Cable and Cable Pulleys.............................52
		E-2 Perform Engine Maintenance......................................53
		E-3 Perform Engine Maintenance......................................53
		E-4 Perform Generator Maintenance...................................54
		E-5 Perform Generator Maintenance...................................54
		E-6 Perform Generator Maintenance...................................55
Repair Procedures...........................................................56
	Introduction............................................................56
	Lighting................................................................58
		1-1 How to Remove a Lamp............................................58
		1-2 How to Check Line Voltage.......................................58
		1-3 How to Check the Open Circuit Voltage [Terex SM]................59
	Mast....................................................................60
		2-1 How to Remove the Mast Assembly.................................60
		2-2 How to Disassemble the Mast Assembly............................61
		2-3 How to Replace the Mast Lift Cables.............................62
		2-4 How to Remove the Electric Winch................................63
		2-5 How to Disassemble the Manual Winch.............................63
		2-6 How to Assemble the Manual Winch................................64
		2-7 How to Remove the Electric Winch................................65
	Kubota D1105-E / V1505-E Engine.........................................66
		3-1 Timing Adjustment-Kubota Engines................................66
		3-2 Glow Plugs-Kubota Engines.......................................66
		3-3 Coolant Temperature and Oil Pressure Switches-Kubota Engines....66
	Isuzu 4LE1 Engine.......................................................67
		4-1 Timing Adjustment-Isuzu 4LE1....................................67
		4-2 Glow Plugs-Isuzu 4LE1...........................................67
		4-3 Coolant Temperature and Oil Pressure Switches-Isuzu 4LE1........67
	Isuzu 4LE2 Engine.......................................................68
		5-1 Timing Adjustment-Isuzu 4LE2....................................68
		5-2 Glow Plugs-Isuzu 4LE2...........................................68
		5-3 Coolant Temperature and Oil Pressure Switches-Isuzu 4LE2........68
	Isuzu 4LE2-T Engine.....................................................69
		6-1 Timing Adjustment-Isuzu 4LE2-T..................................69
		6-2 Glow Plugs-Isuzu 4LE2-T.........................................69
		6-3 Coolant Temperature and Oil Pressure Switches-Isuzu 4LE2-T......69
	Generator...............................................................70
		7-1 Generator.......................................................70
		7-2 How to Check a Generator Capacitor..............................71
		7-3 How to Check a Generator Diode..................................72
	Light Ballast...........................................................73
		8-1 Ground Controls.................................................73
		8-2 Light Ballast...................................................74
	Fuel Tank...............................................................75
		9-1 Fuel Tank.......................................................75
Diagnostics.................................................................77
	Introduction............................................................77
	Diagnostic Charts.......................................................78
Schematics..................................................................83
	Introduction............................................................83
	Wire Color Legend.......................................................84
	Electrical Wiring Schematic ANSI / CSA..................................86
	Electrical Wiring Schematic AUS.........................................87
	Control Box and Engine Wiring - Kubota Models...........................90
	Control Box and Engine Wiring - AUS Models..............................91
	Trailer Wiring Diagram - ANSI / CSA Models..............................94
	Trailer Wiring Diagram - AUS Models.....................................95
Back Cover
.................................................................98

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