Terex Magnum 80 Asphalt Plant Spare Parts Catalog – 32099546 Parts Manual PDF

Description

Terex Magnum 80 Spare Parts Catalog – Document 32099546

This is the illustrated spare parts catalog for the Terex Roadbuilding Magnum 80 asphalt plant, published under document number 32099546 with a 2008/07 date. It is the parts identification reference for the whole plant: the drier and its drive assemblies, the aggregate feed bins, the baghouse filter, the burner, the exhauster, the drag conveyor elevator, the bitumen and fuel piping, the electrical assembly, and the 60,000L asphalt heating and storage system.

Every assembly is broken down into exploded illustrations keyed to numbered positions, followed by a table listing the item number, part number, description and quantity for that group. That layout means you can look at a drawing, read the position number off the artwork, and land on the exact part number in the table on the same or the facing page.

File Details

• Manual type: Illustrated Spare Parts Catalog
• Brand: Terex Roadbuilding
• Model: Magnum 80
• Document number: 32099546
• Edition / date: 2008/07
• Languages: Portuguese, Spanish, English (trilingual tables and figure captions)
• Page count: 199 pages
• File format: PDF

Chapters Covered

• MAGNUM 80 – 32099546
• 1. Usina de asfalto / Asphalt plant – 34099548
  • 1.1 Chassi / Chassis – 34081048
  • 1.1.1 Back right drive of the drier – 34069605
  • 1.1.2 Back left drive of the drier – 34069607
  • 1.1.3 Front right drive of the drier – 34066121
  • 1.1.4 Front left drive of the drier – 34066120
  • 1.1.5 Brace roller – 34017582
• 1.2 Secador / Drier drum – 34066463
  • 1.2.1 Development drum mixer drawing – 34066465
• 1.3 Conjunto dos compressores / Compressors assembly – 34097210
  • 1.3.1 Compressing unit 80pcm – 28098579
  • 1.3.2 Pneumatic horn – 34061146
  • 1.3.3 Filter for lubricant – 34097418
• 1.4 Dosadores de agregados / Feed bin
  • 1.4.1 Front bin – 34059002
  • 1.4.1.1 Feeder conveyor – 34063786
  • 1.4.1.1.1 Structure of the scale – 34039174
  • 1.4.1.2 Drive system – 34043707
  • 1.4.2 Central bin – 34059001
  • 1.4.3 Back bin – 34059000
• 1.5 Correia extratora transportadora / Conveyor – 34050030
  • 1.5.1 Gearbox – 34000630
• 1.6 Conjunto da moega / Set of the chute – 34047897
• 1.7 Filtro de mangas / Baghouse
  • 1.7.1 Baghouse frame – 34059077
  • 1.7.1.1 Baghouse drive – 34098766
  • 1.7.2 Injectors ducts – 34060111
• 1.8 Duto de união / Union duct – 34059880
  • 1.8.1 Pneumatic cylinder – 34022516
• 1.9 Chaminé / Chimney – 34100434
• 1.10 Câmara de combustão / Combustion chamber – 34072689
• 1.11 Queimador CF-04 / Burner – 34066238
  • 1.11.1 Burner frame – 34066239
  • 1.11.1.1 Articulation – 34084838
  • 1.11.1.2 Oil sprayer injector – 34066247
  • 1.11.1.3 Oil valve – 34026497
  • 1.11.1.4 Sensor and detector of flame – 34095037
• 1.12 Conjunto do exaustor / Exhauster fan assembly – 34061011
  • 1.12.1 Exhauster fan – 34060998
  • 1.12.2 Drive system – 34051598
• 1.13 Câmara de aspiração / Suction chamber – 34059874
• 1.14 Tubulação de asfalto combustível / Asphalt and fuel pipe assembly – 34081780
  • 1.14.1 Asphalt pump – 34044745
  • 1.14.2 Fuel pump – 34054576
  • 1.14.3 Panel control to temperature regulator – 34094786
• 1.15 Elevador / Drag conveyor – 34059803
  • 1.15.1 Drag conveyor frame – 34059802
  • 1.15.2 Drag conveyor drive – 34023958
  • 1.15.3 Pneumatic cylinder – 34016513
• 1.16 Capa de reciclagem / Recycling cover – 34066552
• 1.17 Video camera assembly (optional item) – 34075933
  • 1.17.1 Positioning of cameras – 50073833
• 1.18 Vibrator for bin (optional item) – 34023950
• 1.19 Asphalt and fuel pipe sticker assembly – 34097910
• 1.20 Anchorage and mobility system
  • 1.20.1 Mobility system
• 1.21 Labels and stickers
• 1.22 Signalling and road illumination

What This Magnum 80 Parts Catalog Gives You

This Terex Magnum 80 parts manual is organised the way a workshop actually works: assembly by assembly, with the illustration on one page and the matching parts table on the next. Each numbered position in an exploded view corresponds to a row giving the item number, the part number, the description in three languages, and the quantity required. For assemblies such as the drier drum, the drum development drawing carries its own separate breakdown, and the feeder conveyors, baghouse, burner and exhauster each have their own sub-catalog so you are not hunting through a thousand-row list to find one roller or one gasket.

That structure is what makes the catalog useful well beyond simply ordering a replacement. It lets you confirm exactly which part sits where in the assembly before anything is dismantled, check that a part number you have been quoted genuinely belongs to the Magnum 80 and not to a neighbouring model, and see the full fastener and wear-item content of a group so a rebuild is not halted by a missing cotter pin, bushing or clamp.

The document number for each sub-assembly is printed in the heading and repeated in the table header, so a part enquiry can be traced back to the correct group rather than to a general plant-level listing. Optional items – the video monitoring system and the bin vibrator – are included as their own sections rather than being omitted, which matters if the plant you are working on was specified with them.

Jobs This Parts Catalog Supports

• Identifying and ordering replacement parts for the drier drum, its four drive assemblies and the brace rollers
• Rebuilding or re-bushing the feeder conveyor rollers, drums, bearings and load cells on the front, central and back bins
• Servicing the baghouse: cages and venturis, needle felt bags, pulse valves, injector ducts and the baghouse drive
• Working on the CF-04 burner: burner frame, articulation, oil sprayer injector, oil valve and flame sensor
• Replacing exhauster fan rotors, shafts, bearings, pulleys and drive belts
• Attending to the asphalt and fuel piping: asphalt pump, fuel pump, ball valves, graphite fittings and the temperature regulator panel
• Repairing the drag conveyor elevator, its drive and the pneumatic cylinder on the discharge gate
• Tracing electrical parts on the cabin panel, automation modules, transducer panel and baghouse panel
• Sourcing components for the 60,000L heating and storage tank and its interconnection piping
• Checking tyre, axle, leaf spring and air reservoir parts on the mobility and anchorage system

Why the Correct Part Reference Matters

On a plant of this size a single wrong part number can mean a drive assembly that will not line up, a bearing that does not seat, or a filter bag that does not match the cage it is stretched over. Because the catalog lists quantities alongside each part number, it also tells you how many of a given fastener, washer or clamp a group actually needs – which is exactly the information that goes missing when a machine has been repaired a few times by different hands. Use the drawing to confirm position, use the table to confirm number, and order once.

The trilingual descriptions are a practical advantage if the plant was supplied into a Portuguese- or Spanish-speaking market, or if the part you are matching came off a machine carrying non-English labelling.

Delivery

IMAGES PREVIEW

The Terex Magnum 80 spare parts catalog is delivered as an instant PDF download – no shipping, no waiting on a courier, no physical binder to lose in the workshop. Once the order is complete the file is available immediately and can be opened on a laptop, tablet or phone at the machine, or printed page by page for the assembly you are working on. Keep a copy in the site office and a copy on the service laptop and the correct part number is never more than a few taps away.