Terex TR100 Mining Truck Illustrated Parts Catalogue 15504394 PDF – 2009/2015 Edition

Description

This Terex TR100 Mining Truck Illustrated Parts Catalogue 15504394 is the complete parts identification guide for the TR100 mining truck, covering all units from serial number T7831479 and above. Published by the Technology Department at Terex Equipment Limited, Motherwell, Scotland, the catalogue was originally issued in February 2009 and revised in August 2015. Every major assembly on the truck is broken down into exploded illustrations with numbered callouts matched to genuine Terex part numbers, quantities and descriptions, so you can identify exactly what you need before placing an order.

File Details

• Manual Type: Illustrated Parts Catalogue
• Brand: Terex Trucks
• Model: TR100 Mining Truck
• Engine: Cummins KTA-38C
• Transmission: Allison CEC2-M8610AR
• Publication Number: 15504394
• Published: February 2009
• Revised: August 2015
• Language: English
• Page Count: 600
• File Format: PDF

Chapters Covered

• Section 100 – Chassis: Frame assembly, engine and transmission guards, front frame horse collar guards, hood and mounting, fenders, ladders and handrails, radiator guard and mounting, mudguards
• Section 110 – Engine: Engine and mounting, air cleaner, air cleaner pipes and hoses, power take-off
• Section 120 – Transmission: Transmission mounting, breakdown, control valve, shift control, power take-off, filter, oil lines, retarder control lines, front cover and converter group, converter housing, oil pump, filter adapt/regulator valves, lockup valve, retarder group, retarder control valve, splitter gearing and clutches, main housing group, high/inter/low/reverse range gearing and clutches, rear cover group, throttle sensor
• Section 130 – Driveline: Front driveline, rear driveline
• Section 140 – Front Axle: Wheel, rim and tyre — front
• Section 160 – Rear Axle: Differential — rear, axle group — rear, planetary gearing — rear, wheel, rim and tyre — rear
• Section 165 – Brake Parts: Brake parts — front wheel rigid, brake parts — rear wheel rigid
• Section 180 – Suspension System: Front ride cylinder, rear ride cylinder
• Section 190 – Electrical System: Terminals, connectors, cables and harnesses (cab), cables and harnesses (chassis/engine), battery and cables, battery mounting, electrical lighting system, alternator and mounting, starter motor, switches and sensors, radio cassette and speakers, electrical horn, CCTV rear view system
• Section 200 – Fuel System: Fuel tank and mounting, fuel lines, accelerator linkage, cold start kit
• Section 210 – Cooling System: Radiator assembly, radiator mounting, radiator piping, radiator header tank and hoses, oil cooler — disc brakes, oil cooler piping — disc brakes, oil cooler and piping — transmission, oil cooler — transmission
• Section 220 – Steering System: Steering lines, pump, pump and accumulator mounting, accumulator, steering valve, steering cylinder, relief valve, filter, steering linkage, steering column mounting
• Section 230 – Body Hoist System: Lines and fittings, servo control lines, tank and mounting, pump, control valve, control valve mounting, joystick, manifold relief valve, pilot supply valve, hoist cylinders
• Section 250 – Braking System: Brake lines hydraulic, brake manifold/PAS valve, tandem pump, brake accumulator, treadle valve, directional control valve, monoblock brake valve, pressure reducing valve, retarder control valve, parking brake valve, brake dump valve, filter assembly — disc brake
• Section 260 – Cab: Cab assembly, cab centre console, cab mounting, cab door — left hand, cab door — right hand, switches and instruments, seat — driver, seat — instructor, air conditioner/heater, heater lines and wiring, air conditioner lines, mirror — wide angle, windscreen washer
• Section 270 – Body: Body assembly, exhaust heated body, rock ejectors
• Section 290 – Decals: Decals English (ISO), decals English (ANSI), walkway surfaces (anti-slip)
• Section 300 – Miscellaneous: Lubrication system, multi-tube clamps and hardware, polypropylene clamps, unit filters and element kits

How the Catalogue Is Organised

The Terex TR100 Illustrated Parts Catalogue follows a section–page–plate numbering system. Each parts page is identified by its major section and page code — for example, 220-0120 covers the steering cylinder. Serial number effectivity notes appear directly on individual pages, so you can confirm whether a particular variant applies to your truck. Indented part numbers show sub-components of a major assembly: ordering the parent item delivers the complete assembly, while ordering an indented item delivers only that component and anything nested further beneath it. Notes flagged by letter (A, B, C) on individual pages point to ordering information, application details, alternative parts, or serial number changes.

Coverage Across Every Major Truck System

The catalogue covers the complete TR100 Mining Truck from the ground up. The chassis pages detail the frame, horse collar guards, fenders, ladders, handrails, radiator guard and mudguards. Engine pages cover the Cummins KTA-38C with its mounting, air cleaner assembly, intake pipes and power take-off. Transmission pages break down the Allison CEC2-M8610AR into mounting, control valve, shift control, converter housing, oil pump, retarder group, splitter gearing, and the high, inter, low and reverse range gearing and clutch packs. Axle pages cover both front and rear wheel, rim and tyre assemblies, the rear differential, rear axle group and planetary gearing. Brake pages cover the front and rear wheel rigid brake parts. Suspension pages cover the front and rear ride cylinders. Electrical pages list terminals, connectors, cab and chassis harnesses, battery and cable routing, lighting, alternator, starter motor, switches and sensors, radio, horn and CCTV system. Hydraulic and pneumatic coverage spans the fuel system, cooling system, steering system, body hoist system, and the full braking system including the monoblock brake valve and disc-brake filter assembly. Cab pages cover doors, seats, instruments, air conditioning, heater lines and mirrors. Body pages cover the body assembly, exhaust heated body and rock ejectors. Decal pages cover ISO and ANSI decal layouts. Miscellaneous pages cover lubrication, clamps and the unit filter and element kit reference.

Practical Use in the Workshop and Parts Office

Parts catalogues are not read cover to cover — they are worked through one page at a time, and this one is built for exactly that. Every illustration is a clean exploded view with numbered callouts, so you can match the physical component in your hand to the diagram on the page and then read off the correct Terex part number, quantity and description. Serial number effectivity notes prevent the classic mistake of ordering a part that fits an earlier or later build of the same model. Note codes provide ordering restrictions and supersession information that a simple parts list would leave out entirely.

Why This Parts Catalogue Matters

Ordering the wrong part for a 100-ton mining truck is an expensive mistake in both time and money. The Terex TR100 Mining Truck Illustrated Parts Catalogue 15504394 removes that guesswork by matching every callout to a genuine Terex part number, so the part you receive is the part your truck needs. Whether you are rebuilding a retarder, chasing a hydraulic leak in the body hoist system, replacing a ride cylinder, resealing a steering cylinder, or simply identifying a fastener on the radiator guard, the correct illustration and part number are on the page in front of you.

IMAGES PREVIEW

The catalogue is delivered as an instant PDF download — no shipping, no waiting, no physical book to lose in the workshop. Open it on a laptop at the bench, a tablet on the service truck, or a phone in the pit. Print only the pages you need for the job in front of you. The file works on any device and stays with the truck for its whole service life.