Terex TR100 Mining Truck Parts Book – DD/MTU 16V-2000 Serial T8081011-T8081063 PDF

Description

Terex TR100 Mining Truck Parts Book – DD/MTU 16V-2000 Powered

This is the complete Terex TR100 Mining Truck Parts Book covering units powered by the DD/MTU 16V-2000 engine with serial numbers T8081011 through T8081063. Published by the Customer Support Department at Terex Equipment Limited in Motherwell, Scotland, this parts catalog (Part Number 15275432) gives you the exploded-view illustrations and part numbers needed to identify, order, and replace every serviceable component on the machine. Whether you are rebuilding a transmission, chasing a hydraulic leak, or simply need the correct part number for a cab fitting, this is the reference the parts counter uses.

The book is organized into major sections that mirror the machine itself. Each section opens with an illustrated index page showing the major component groupings, followed by exploded-view drawings with numbered callouts and a corresponding table listing the item reference, quantity, part number, description, and serial-number effectivity. This is the same structure Terex dealers work from, which means the part numbers in this PDF are the ones that cross-reference directly to Terex’s ordering system.

File Details

• Manual type: Illustrated Parts Book / Parts Catalog
• Brand: Terex
• Model: TR100 Mining Truck (DD/MTU 16V-2000 Powered)
• Part Number: 15275432
• Published by: Customer Support Department, Terex Equipment Limited, Motherwell, Scotland
• Publication date: January 2002, Revised 7th May 2010
• Serial number range: T8081011 through T8081063
• Language: English
• Page count: 432 pages
• File format: PDF

Chapters Covered

The TR100 parts book is divided into standard sections and optional sections, each with its own illustrated index and parts pages:

• Section 100 – Chassis: Frame assembly, engine and transmission guards, hood and mounting, fenders and mounting, ladders and handrails, radiator guard and mounting, mudguards
• Section 110 – Engine: Engine and mounting (DD 16V-2000), air cleaner, air cleaner pipes and hoses, power takeoff – engine
• Section 120 – Transmission: Transmission mounting, transmission breakdown, control valve, shift control, power takeoff – transmission, filter, oil lines, retarder control lines, front cover and converter group, converter housing group, oil pump, filter adapt/regulator valves, lockup valve, ATEC lockup drop out, retarder group, retarder control valve, splitter gearing and clutches, main housing group, high range gearing and clutches, inter range gearing and clutches, low range gearing and clutches, reverse range gearing and clutches, rear cover group
• Section 130 – Driveline: Front driveline, rear driveline
• Section 140 – Front Axle: Wheel, rim and tyre – front
• Section 160 – Rear Axle: Differential – rear, axle group – rear, planetary gearing – rear, wheel, rim and tyre – rear
• Section 165 – Brake Parts: Brake parts – front wheel (rigids), brake parts – rear wheel (rigids)
• Section 180 – Suspension System: Front ride cylinder, rear ride cylinder
• Section 190 – Electrical System: Terminals, connectors, cables/harnesses – cab, cables/harnesses – chassis/engine, cables/harnesses – engine DDEC, battery and cables, battery mounting, electrical lighting system, alternator, starter motor, switches and sensors, radio cassette and speakers, electrical horn
• Section 200 – Fuel System: Fuel tank and mounting, fuel lines, accelerator linkage, cold start kit
• Section 210 – Cooling System: Radiator assembly, radiator mounting, radiator piping, radiator header tank and hoses, oil cooler – disc brakes, oil cooler piping – disc brakes, oil cooler and piping – transmission, oil cooler – transmission
• Section 220 – Steering System: Steering lines, tank and mounting – steering, pump – steering, pump and accumulator mounting, accumulator – steering, steering valve, steering cylinder, relief valve – steering, filter – steering, steering linkage, steering column mounting
• Section 230 – Body Hoist System: Lines and fittings – body hoist, servo control lines – body, tank and mounting – body hoist, breather line – hydraulic tanks, pump – body hoist, control valve – body hoist, control valve mounting, joystick – body control, manifold relief valve, relief valve, pilot supply valve, hoist cylinders
• Section 250 – Braking System: Brake lines – hydraulic, brake manifold/PAS valve, pump – tandem, brake accumulator, treadle valve, directional control valve, monoblock brake valve, pressure reducing valve, retarder control valve – brakes, parking brake valve, brake dump valve, filter assembly – disc brake
• Section 260 – Cab: Cab assembly, cab centre console, cab mounting, cab door – left hand, cab door – right hand, switches and instruments, seat – driver, seat – instructor, air conditioner/heater, heater lines and wiring, air conditioner lines, windscreen washer
• Section 270 – Body: Body assembly, exhaust heated body, rock ejectors
• Section 290 – Decals: Decals – English, walkway surfaces (anti-slip)
• Section 300 – Miscellaneous: Lubrication system, multi-tube clamps and hardware

The optional sections index adds even more: engine quick oil drain, transmission quick oil drain, flashing beacon, steering tank quick oil drain, hydraulic tank quick oil drain, body side extensions (250 mm), first aid kit, O-ring kits (SAE and ORFS), and the central oil lubrication system.

What This Parts Book Gives You

A parts book is not a repair manual, and it does not try to be. What it does is give you the exact exploded-view illustration for any assembly on the truck, with every component called out by a reference number that maps to a specific part number, quantity, and description. That reference number is the bridge between what you are looking at on the machine and what you need to order.

For a machine like the TR100, that matters more than it does on a pickup truck. The TR100 is a 100-ton class off-highway mining truck, and the assemblies inside it are heavy, expensive, and not something you want to guess at. The transmission section alone spans more than twenty sub-sections covering the converter group, housing group, oil pump, lockup valve, retarder group, and every clutch and gear range in the Allison DP 8963 / CEC2 transmission. Getting the wrong part number in that section is a costly mistake. This book removes that risk.

The same depth applies across the chassis, hydraulics, electrical, and cab sections. Harnesses and connectors are broken down by individual plug and terminal part number. Hydraulic lines are listed with their adaptors, elbows, tees, clamps, and bulkhead fittings. Brake parts, suspension cylinders, and steering components each have their own exploded views with seal kits and service parts called out separately from the major castings.

Serial-number effectivity is built into the parts tables. Where a component changed during the production run, the table shows the starting serial number so you know whether the part listed applies to your machine. This is particularly important on a book that spans T8081011 through T8081063, because Terex made running changes across that range, and the book tracks them.

Who This Is For

This parts book is written for the people who keep TR100 trucks running: mine maintenance planners, workshop fitters, parts interpreters, and independent repair shops that service Terex haul trucks. If you are rebuilding a hoist cylinder, replacing a ride strut, chasing a wiring fault in the DDEC harness, or ordering a replacement cab door latch, the illustration and parts list here will tell you what you are looking at and what to ask for.

It is also a useful reference for anyone building a spares inventory. The quantity column in each parts table tells you how many of each item the assembly uses, which makes it straightforward to work out what a full seal kit or fastener set should contain before you order.

Why the Right Reference Matters

Mining trucks are not forgiving of incorrect parts. A wrong O-ring in a brake accumulator or a mismatched hydraulic fitting on a steering line is not a nuisance; it is a downtime event with safety implications. The Terex TR100 parts book gives you the correct part number the first time, with the serial-number effectivity to confirm it fits your specific unit. That is the difference between a repair that holds and a repair that comes back.

Because every section is illustrated with exploded views, you can also see how the assembly goes together before you take it apart. That is valuable when you are working on a component for the first time, or when a machine has been modified and you need to confirm what should be there.

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Instant PDF Delivery

The manual is delivered as a PDF download immediately after purchase. There is no shipping, no waiting for a disc, and no courier. You can open it on a workshop laptop, a tablet on the service truck, or a phone at the machine, and you can print the pages you need for the job at hand. If a page gets greasy or torn, print another. Keep the full book on file for reference and use the printed pages in the dirt. That is how a parts book is meant to be used, and that is how this one is delivered.