Terex TR100 Mining Truck Parts Book PDF – 15503317 Illustrated Parts Catalog for T8831011 & Up

Description

Terex TR100 Mining Truck Parts Book – Document 15503317

This illustrated parts catalog covers the TR100 Mining Truck powered by the DD/MTU 16V-2000 Tier 2 engine, applicable to unit serial numbers T8831011 and above. Published January 2007 and revised August 2015, this 554-page parts book is the complete reference for identifying, locating and ordering service parts across every major assembly of the machine. Every section pairs exploded-view illustrations with itemized parts lists, giving part numbers, quantities and descriptions for components from the chassis frame to the cab interior.

File Details

• Manual Type: Illustrated Parts Book / Parts Catalog
• Document Number: 15503317
• Brand: Terex
• Model: TR100 Mining Truck
• Engine: DD/MTU 16V-2000 Tier 2 Powered
• Serial Numbers: T8831011 and above
• Language: English
• Page Count: 554
• File Format: PDF
• Date: January 2007
• Revised: August 2015

Chapters Covered

• Section 100 – Chassis
• Section 110 – Engine
• Section 120 – Transmission
• Section 130 – Driveline
• Section 140 – Front Axle
• Section 160 – Rear Axle
• Section 165 – Brake Parts
• Section 180 – Suspension System
• Section 190 – Electrical System
• Section 200 – Fuel System
• Section 210 – Cooling System
• Section 220 – Steering System
• Section 230 – Body Hoist System
• Section 250 – Braking System
• Section 260 – Cab
• Section 270 – Body
• Section 290 – Decals
• Section 300 – Miscellaneous

Section 100 – Chassis

Frame assembly, hood and mounting, fenders and mounting, ladders and handrails, radiator guard and mounting, and mudguards. This section covers the structural components of the truck’s foundation, with exploded views showing every bracket, bolt, washer and mounting block required for chassis assembly and repair.

Section 110 – Engine

Engine and mounting, air cleaner, air cleaner pipes and hoses, and power takeoff. Detailed diagrams of the DD/MTU 16V-2000 engine installation, including isolation mounts, fan assembly, thermostat housing, oil and fuel filters, and the complete PTO assembly with its internal gearing, bearings and seals.

Section 120 – Transmission

The largest section of the book, covering transmission mounting, breakdown, control valve, shift control, power takeoff, filter, oil lines, retarder control lines, front cover and converter group, converter housing group, oil pump, filter adapt/regulator valves, lockup valve, retarder group, retarder control valve, splitter gearing and clutches, main housing group, high range gearing and clutches, inter range gearing and clutches, low range gearing and clutches, reverse range gearing and clutches, and rear cover group. Every clutch pack, gear set, piston, seal and valve body is illustrated and itemized.

Section 130 – Driveline

Front and rear drivelines with universal joint assemblies, bolts and attaching hardware. Covers the 12.5C driveline specification and the specific universal joint assemblies used across the serial number range.

Section 140 – Front Axle

Wheel, rim and tyre components for the front axle, including spindle assemblies, bearings, seals, studs, clamps and O-rings. Exploded views show the complete wheel hub assembly and the spindle mounting arrangement.

Section 160 – Rear Axle

Rear axle differential, axle group, planetary gearing, and wheel, rim and tyre components. This section covers the 2.16:1 reduction differential, the banjo and spindle assembly, A-frame, spherical bearing, and the complete planetary gear set with sun pinion, planet pinions, carriers, ring gears and thrust washers.

Section 165 – Brake Parts

Front wheel and rear wheel rigid brake components, including brake head assemblies, linings, pistons, seals, discs, carriers, and all attaching bolts, washers and shims. Exploded views break down the complete brake assembly for both axles.

Section 180 – Suspension System

Front ride cylinder and rear ride cylinder assemblies. Each cylinder is broken down into its component parts: rod, piston, tube assembly, seals, wear rings, wipers, bushings, and the recharge valve assembly.

Section 190 – Electrical System

Terminals, connectors, cables and harnesses for both cab and chassis/engine, battery and cables, battery mounting, complete electrical lighting system, alternator, starter motor, switches and sensors, radio cassette and speakers, electrical horn, and CCTV rear view system. Wiring diagrams and connector pin-out tables are provided for the cab, chassis, and engine harnesses.

Section 200 – Fuel System

Fuel tank and mounting, fuel lines, accelerator linkage, and cold start kit. Includes the fuel tank assembly with gauge, cap and strainer, the complete fuel line routing with hoses and fittings, and the accelerator pedal assembly with potentiometer and linkage components.

Section 210 – Cooling System

Radiator assembly, radiator mounting, radiator piping, radiator header tank and hoses, oil cooler for disc brakes, oil cooler piping for disc brakes, oil cooler and piping for transmission, and transmission oil cooler. Covers the complete cooling package including water jacket cooler, SCCC cooler, fuel cooler, fan screen, fan shroud, and all hoses and clamps.

Section 220 – Steering System

Steering lines, steering tank and mounting, steering pump, pump and accumulator mounting, steering accumulator, steering valve, steering cylinder, relief valve, steering filter, steering linkage, and steering column mounting. This section details the complete hydraulic steering circuit from pump to cylinder, including the accumulator, crossover valve, bell crank, drag links and tie rod assemblies.

Section 230 – Body Hoist System

Lines and fittings for the body hoist, servo control lines, hydraulic tank and mounting, body hoist pump, control valve, control valve mounting, joystick body control, manifold relief valve, relief valve, pilot supply valve, and hoist cylinders. The hydraulic tank section covers the filter, breather, suction screen, drain valve, relief valve and all mounting hardware.

Section 250 – Braking System

Brake lines hydraulic, brake manifold/PAS valve, tandem pump, brake accumulator, treadle valve, directional control valve, monoblock brake valve, pressure reducing valve, retarder control valve, parking brake valve, brake dump valve, and filter assembly for disc brakes. This section includes the complete hydraulic brake circuit with accumulators, valves, and the tandem pump assembly.

Section 260 – Cab

Cab assembly, centre console, cab mounting, left-hand and right-hand doors, switches and instruments, driver seat, instructor seat, air conditioner/heater, heater lines and wiring, air conditioner lines, mirrors, and windscreen washer. The cab assembly section is heavily illustrated with every trim panel, window, door component, instrument, switch and seat part identified.

Section 270 – Body

Body assembly, exhaust heated body, and rock ejectors. Covers the dump body structure with body pads, shims, hinge pins, guides and the exhaust heating system including diverter box, tubing, silencer and heat shields.

Section 290 – Decals

Decals in English (ISO and ANSI variants) and walkway surfaces (anti-slip). Includes all safety, warning, caution, instructional and identification decals applied to the machine, with part numbers and mounting locations.

Section 300 – Miscellaneous

Lubrication system, multi-tube clamps and hardware, polypropelene clamps, and unit filters and element kits. The lubrication section covers the automatic greasing system with metering blocks, hose assemblies and fittings. The unit filters section provides a consolidated list of all filter elements and kits used across the machine.

Why the Right Parts Book Matters

Maintaining a Terex TR100 is not guesswork. A mining truck operates under extreme loads, and installing an incorrect part can lead to premature failure, downtime, or a safety hazard. This parts book removes the guesswork by giving you the exact part number for every component. The exploded views are detailed enough to show assembly sequence and component relationships, so you can identify a part even when the old one is worn beyond recognition.

The serial number range T8831011 and above is clearly noted throughout the book. Where parts differ by serial number break, the book provides from-to ranges so you can match the correct variant to your machine. This is especially important for components that were updated during production — the book tells you which part applies to your specific serial number.

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Instant PDF Delivery – No Shipping, No Waiting

The complete 554-page Terex TR100 Mining Truck Parts Book is delivered as a PDF download immediately after purchase. There is no shipping, no waiting, and no physical media to keep track of. The file works on any device that reads PDFs — desktop computer, laptop, tablet or smartphone. You can browse it on screen in the workshop, print individual pages for a job, or print the entire book for the service library. Whether you need one part number or the whole catalog, it is ready when you are.