Tigercat 230B 240B Loader Service Manual – PDF DOWNLOAD

Description

Tigercat 230B 240B Loader Service Manual – PDF DOWNLOAD

DESCRIPTION:

Tigercat 230B 240B Loader Service Manual – PDF DOWNLOAD

INTRODUCTION:

An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
customer and operator in becoming familiar with the features of the Tigercat 230B and 240B Loaders
Serial numbers:- 2300501 and up.
Serial numbers:- 2400501 and up.

• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Loader. The service manual contains safety guidelines, a preventive maintenance schedule and servicing
  procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.

TABLE OF CONTENTS:

Tigercat 230B 240B Loader Service Manual – PDF DOWNLOAD

230B 240B SERVICE ISSUE 21 1
INTRODUCTION 3
NON-APPROVED FIELD PRODUCT CHANGES 4
SECTION 1 – SAFETY 5
battery disconnect switch 10
cooling system 12
exhaust fumes 13
FIRE PREVENTION 14
FIRE PREVENTION GUIDELINES 14
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE 15
WHAT TO DO AFTER A FIRE 16
WHAT TO DO IN CASE OF A MACHINE FIRE 15
first aid 8
Fluid leaks 12
loose clothing hazard 13
protective clothing 7
SAFE REMOVAL OF COUNTERBALANCE AND CHECK CARTRIDGE 13
SAFETY PRECAUTIONS, OPERATING 9
SAFETY PRECAUTIONS, SERVICING 11
SAFETY SYMBOLS 6
Signal Words 6
SECTION 3 – LUBRICATION & MAINTENANCE 17
Air Cleaner 26
AIR CLEANER MAINTENANCE 27
AIR CONDITIONING – service 28
EMERGENCY EXITS, CHECK MONTHLY 19
FILTERS 17
ENGINE AIR FILTER 26
HYDRAULIC RETURN 24
PILOT RETURN PRESSURE FILTER 25
FIRE PREVENTION 19
GENERAL 19
HYDRAULIC OILS 21
LUBRICATING CYLINDER PINS AND BOOM JOINTS 20
LUBRICATION POINTS 22
NEW MACHINE MAINTENANCE 18
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT 18
INITIAL PRE-DELIVERY INSPECTION 18
TIGHTENING POINTS 18
OIL LOST FROM LEAKAGE CHART 18
PILOT RETURN PRESSURE FILTER 25
PRESSURE SETTING PROCEDURES See SERVICE MANUAL 17
PRESSURE SETTINGS 31
PREVENTIVE MAINTENANCE SCHEDULE 18
SCHEDULED MAINTENANCE 17
EVERY 8 HOURS: 20
EVERY 24 HOURS: 20
EVERY 125 HOURS 20
EVERY 250 HOURS 21
EVERY 500 HOURS: 21
EVERY 1000 HOURS 21
EVERY 2000 HOURS 21
SERVICE AND LUBRICATION POINTS 23
TIGHTENING POINTS 18
TORQUE CHART, GENERAL 30
TORQUE SETTINGS, RECOMMENDED 29
SECTION 5 – PILOT SYSTEM 33
CIRCUIT DIAGRAM 38
ELECTRICAL CIRCUIT 37
PILOT SYSTEM COMPONENTS 34
JOYSTICKS AND FOOT PEDALS 36
PILOT MANIFOLD 35
PRESSURE SETTINGS 37
SECTION 6 -ELECTRICAL, GAUGES & ALARMS 39
DISPLAY MODULE 42
COMPONENT DESCRIPTION 42
FAULTS AND WARNINGS 43
KEYPAD FUNCTIONS 42
START-UP OPERATION 42
ELECTRICAL SCHEMATIC DIAGRAM 56
FUSES AND RELAYS 44
GAUGES AND ALARMS 40
INSTRUMENT PANEL WIRING DIAGRAM 45
SENSOR LOCATIONS 41
WIRE COLOUR CODE CHART 46
SECTION 7 – ENGINE START AND STOP 67
CIRCUIT DESCRIPTION 67
EARLIER MACHINES 68
LATER MACHINES 72
ENGINE START CIRCUIT 67
EARLIER MACHINES 68
LATER MACHINES 72
START CIRCUIT DIAGRAMS 67
EARLIER MACHINES 69
LATER MACHINES 73
SECTION 12 – BOOM 79
CIRCUIT DESCRIPTION 82
CIRCUIT DIAGRAM 83
CONTROL VALVES 79
HOIST CONTROL VALVE 80
JOYSTICK CONTROL VALVE See Service manual section 5 79
STICK CONTROL VALVE 80
FILTERS 79
HYDRAULIC RETURN 81
HOIST VALVE RELIEF VALVE SETTINGS 84
PRESSURE SETTINGS 79
SUMMARY 84
STICK VALVE RELIEF VALVE SETTINGS 85
SECTION 15 – SWING 87
CIRCUIT DESCRIPTION 92
CIRCUIT DIAGRAM 93
CONTROL VALVES 87
FOOT PEDAL CONTROL VALVE See SERVICE MANUAL SECTION 5 87
SWING CONTROL VALVE 88
GEARBOX, SWING DRIVE 91
PRESSURE SETTINGS 87
SET SWING MOTOR CROSSLINE RELIEF VALVES 96
SET swing RELIEF VALVES 95
SUMMARY 96
SWING MOTOR 90
MOTOR CROSSLINE RELIEF VALVE 92
MOTOR REMOVAL NOTE 90
SWING PUMP 88
SECTION 16 – STABILIZERS 97
CIRCUIT DIAGRAM 102
PILOT MANIFOLD 98
PRESSURE SETTINGS 103
SUMMARY 104
SAFE REMOVAL OF COUNTERBALANCE AND CHECK CARTRIDGE 100
STABILIZER CIRCUIT DESCRIPTION 101
LOWERING STABILIZERS 101
RAISING STABILIZERS 101
STABILIZER CONTROL VALVE 98
STABILIZER CYLINDERS AND COUNTERBALANCE VALVES 100
STABILIZER PILOT MANIFOLD 98
STABILIZER PUMP 98
SWING PUMP 98
SECTION 17 – GRAPPLE105
CIRCUIT DESCRIPTION 108
CIRCUIT DIAGRAM 109
GRAPPLE CONNECTIONS TO BOOM 106
GRAPPLE CONTROL VALVES 106
GRAPPLE PUMP 106
JOYSTICK CONTROL VALVE 106
PRESSURE SETTINGS105
GRAPPLE OPEN/CLOSE 110
GRAPPLE ROTATE 111
SUMMARY 112
SECTION 18 – DELIMBER/SLASHER113
CIRCUIT DESCRIPTION 118
CIRCUIT DIAGRAM 119
CONTROL VALVE, DELIMBER (SWING VALVE) 114
CONTROL VALVE, DELIMBER OPEN/DUMP VALVE 116
CONTROL VALVE, SAWS RETRACT SLASHER CUT113
(STICK VALVE) 114
CONTROL VALVE, TOP SAW CUT (HOIST VALVE) 114
DELIMBER OPEN/DUMP VALVE 116
DELIMBER/SLASHER CIRCUIT DESCRIPTION 118
DELIMBER/SLASHER CONNECTIONS 117
DELIMBER/SLASHER PUMP 114
ELECTRICAL CIRCUIT 127
FUSES AND RELAYS 124
OPEN/DUMP VALVE, DELIMBER 116
PILOT MANIFOLD 114
PRESSURE SETTINGS 121
TROUBLE SHOOTING DELIMBER RELAY CIRCUIT 124

IMAGES PREVIEW OF THE MANUAL:

TIGERCAT 230B 240B LOADER SERVICE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at [email protected] . We may surprise you with a nice offer

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