Tigercat 610 610C SKIDDER SERVICE MANUAL – PDF DOWNLOAD

Description

Tigercat 610 610C SKIDDER SERVICE MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat 610 610C SKIDDER SERVICE MANUAL – PDF DOWNLOAD

INTRODUCTION :

An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
customer and operator in becoming familiar with the features of the 610/610C Skidder.
Serial numbers:-
610 6100101 to 6100300
610C 6100301 and up

• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Skidder. The service manual contains safety guidelines, a preventive maintenance schedule and
  servicing procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related
  information is current for any machine serial number HIGHER than the serial number preceding the “and
  up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat 610 610C SKIDDER SERVICE MANUAL – PDF DOWNLOAD

610 610C SERVICE ………………………………………… 1
INTRODUCTION…………………………………………. 3
S.A.E. STANDARDS……………………………………… 4
NON-APPROVED FIELD PRODUCT CHANGES……………………… 5
SECTION 1 – SAFETY……………………………………….. 7
battery disconnect switch …………………………….. 14
Battery safety ………………………………………. 12
CAB EXITS …………………………………………… 13
CAB SAFETY CABLE …………………………………….. 19
CAB SUPPORT BRACE ……………………………………. 19
cooling system ………………………………………. 17
EMERGENCY CAB EXITS ………………………………….. 13
exhaust fumes ……………………………………….. 20
FIRE PREVENTION ……………………………………… 23
DRY CHEMICAL CLEANUP PROCEDURES ……………………. 27
FIRE PREVENTION GUIDELINES ………………………… 23
WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED ………… 26
WHAT TO DO TO PREPARE FOR A MACHINE FIRE ……………. 24
WHAT TO DO WHEN A MACHINE FIRE OCCURS ………………. 25
first aid …………………………………………… 10
FLUID INJECTION INJURY ……………………………….. 21
Fluid leaks …………………………………………. 17
GREASE INJECTION INJURY ………………………………. 22
Hydraulic Pressure hazard …………………………….. 17
loose clothing hazard ………………………………… 18
PARKING THE MACHINE ………………………………….. 14
protective clothing ………………………………….. 9
SAFETY PRECAUTIONS, GENERAL …………………………… 8
SAFETY PRECAUTIONS, OPERATING …………………………. 13
SAFETY PRECAUTIONS, SERVICING …………………………. 16
SAFETY SYMBOLS ………………………………………. 8
SIGNAL WORDS ………………………………………… 8
WELDING, PRIOR TO ……………………………………. 16
Working with oil …………………………………….. 10
SECTION 3 – LUBRICATION & MAINTENANCE………………………. 29
air cleaner maintenance ………………………………. 54
AIR CONDITIONING SYSTEM, CHECKING ……………………… 62
APPROVED HYDRAULIC OILS……………………………….. 29
MAIN HYDRAULIC SYSTEM …………………………….. 41
ARTICULATION LOCK ……………………………………. 57
AXLE LEVEL CHECK, FILL………………………………… 29
AND DRAIN LOCATIONS ……………………………… 70
CAB SAFETY CABLE …………………………………….. 65
cab support brace ……………………………………. 65
center joint…………………………………………. 57
lubrication ……………………………………… 57
maintenance ……………………………………… 57
EMERGENCY EXITS, CHECK MONTHLY ………………………… 35
ENGINE AIR CLEANER……………………………………. 29
AIR CLEANER UNLOADER VALVE ………………………… 55
AIR INLET HOOD …………………………………… 54
FILTERS……………………………………………… 48
CHARGE PRESSURE FILTER ……………………………. 53
FUEL FILTER/WATER SEPARATOR ……………………….. 48
FUEL TANK STRAINER ……………………………….. 51
HYDRAULIC OIL DOUBLE FILTERS ………………………. 52
SERVICING GUIDELINES FOR OIL FILTERS ……………….. 53
FIRE PREVENTION ……………………………………… 36
GENERAL MAINTENANCE ………………………………….. 35
GRAPPLE SNUBBER MAINTENANCE …………………………… 58
HOUR METER ~ MAINTENANCE ……………………………… 31
LUBRICATION AND SERVICE POINTS…………………………. 29
6100101 TO 6100300 ……………………………….. 43
6100301 TO 6100420 ……………………………….. 45
6100421 AND UP …………………………………… 47
NEW MACHINE MAINTENANCE ………………………………. 31
FIRST 125 HOUR INSPECTION AND SERVICE REPORT ………… 31
INITIAL PRE-DELIVERY INSPECTION ……………………. 31
OIL LOST FROM LEAKAGE ………………………………… 31
OIL SAMPLE COLLECTION PROCEDURES ………………………. 33
OIL SAMPLING PROGRAM …………………………………. 32
pressurized water system maintenance …………………… 60
SCHEDULED MAINTENANCE ………………………………… 37
FREQUENTLY ………………………………………. 37
8 HOURS …………………………………………. 37
48 HOURS ………………………………………… 37
125 HOURS ……………………………………….. 38
250 HOURS ……………………………………….. 38
500 HOURS ……………………………………….. 39
1000 HOURS ………………………………………. 39
2000 HOURS ………………………………………. 40
SEASONAL ………………………………………… 40
SERVICE AND LUBRICATION POINTS…………………………. 30
6100101 TO 6100300 ……………………………….. 43
6100301 TO 6100420 ……………………………….. 45
6100421 AND UP …………………………………… 47
STARTUP PROCEDURE AFTER……………………………….. 30
MAJOR MAINTENANCE ………………………………… 72
TILTING THE CAB ……………………………………… 64
LOWERING THE CAB …………………………………. 66
RAISING THE CAB ………………………………….. 64
TORQUE CHART, GENERAL ………………………………… 77
TORQUE, FLUID CONNECTIONS …………………………….. 78
WEIGHTS OF COMMERCIAL WOOD ……………………………. 80
WHEELS, INSTALLING …………………………………… 31
WINCH MAINTENANCE – ALLIED ONLY ……………………….. 68
SECTION 6 – ELECTRICAL AND COMPUTERS……………………….. 83
ALARMS AND GAUGES ……………………………………142
CHANNELS ……………………………………………104
INPUTS…………………………………………… 83
DIGITAL IN (DIN) ……………………………..104
FREQUENCY IN (FIN) ……………………………104
VOLTAGE IN (VIN) ……………………………..104
OUTPUTS………………………………………….. 83
CURRENT OUT (COUT) ……………………………104
DIGITAL OUT (DOUT) ……………………………104
PWM OUT (PULSE WIDTH MODULATION) ……………….104
COMPUTER…………………………………………….. 83
CONTROL SYSTEM ………………………………….. 85
IQAN CONTROL SYSTEM COMPONENTS ……………………. 85
COMPUTER SYSTEM OVERVIEW …………………………….. 85
CURRENT OUT – TROUBLESHOOTING FOR OPEN CIRCUITS …………104
DOWNLOADING APPLICATIONS FROM DEALER WEBSITE ……………125
ELECTRICAL KIT – SERVICE AND DIAGNOSTICS ……………….122
ELECTRICAL SYSTEM SCHEMATIC DIAGRAMS …………………..146
ERROR MESSAGES AND ALARMS……………………………… 83
FAULT CODES : ERROR MESSAGES ………………………120
MAIN SYSTEM ERRORS ……………………………….113
SYSTEM WARNING MESSAGES …………………………..109
FAULT CODES : ERROR MESSAGES ………………………….120
ERROR :INPUT HIGH ………………………………..120
ERROR: INPUT LOW …………………………………120
ERROR: OUTPUT HIGH ……………………………….120
ERROR: OUTPUT LOW ………………………………..120
INTERPRETING ERROR MESSAGES ……………………….120
FAULT CODES, READING ACTIVE ENGINE CODES ………………. 98
FUSE AND RELAY PANELS ………………………………..136
GAUGES AND ALARMS ……………………………………142
GET APPLICATION ……………………………………..130
GET ERROR/EVENT LOG ………………………………….134
ID-TAG …………………………………………….. 96
INFORMATION CENTER -IQAN MDM COMPUTER DISPLAY ………….. 97
SYSTEM DIAGNOSTICS MENUS …………………………. 99
DIAGNOSTICS MENU DESCRIPTIONS ………………….100
DIAGNOSTICS MENU OPERATION …………………….102
SYSTEM WARNING MESSAGES …………………………..109
AIR INTAKE RESTRICTED SERVICE INTAKE TO CORRECT ….112
BRAKE PRESSURE LOW ……………………………112
CHARGE FILTER IN BYPASS WARNING ………………..111
CHARGE PRESSURE LOW WARNING ……………………112
ENGINE TEMPERATURE WARNING …………………….110
FUEL LEVEL LOW ……………………………….112
HYDRAULIC OIL LEVEL LOW WARNING ………………..109
HYDRAULIC OIL TEMPERATURE WARNING ………………109
LOW COOLANT LEVEL WARNING ……………………..110
MODULE IS OFFLINE SYSTEM WARNING ……………….113
OIL PRESSURE WARNING ………………………….109
SERVICE USE ONLY (PROGRAM MODE) ………………..111
Voltage warning ………………………………110
WINCH FREESPOOL ON ……………………………110
INFORMATION MENU OPERATION ……………………………101
IQAN MODULES…………………………………………. 84
CONTROL SYSTEM OVERVIEW ………………………….. 85
IQAN CONTROL SYSTEM COMPONENTS ……………………. 85
MDM DISPLAY MODULE ………………………………. 87
XP2-A0 REAR CHASSIS MODULE ……………………….. 94
XS-A0 CAB MODULE ………………………………… 88
XT2-A0 FRONT CHASSIS MODULE ………………………. 90
IQAN SOFTWARE ……………………………………….124
DOWNLOADING APPLICATIONS FROM DEALER WEBSITE ………..125
GET APPLICATION (DOWNLOAD FROM MDM)…………………. 84
USING A PC/LAPTOP …………………………….131
USING A PDA ………………………………….130
GET ERROR/EVENT LOG……………………………….. 84
USING A PC/LAPTOP …………………………….135
USING A PDA ………………………………….134
GRAPHING AND MEASUREMENT OF CHANNELS………………… 84
USING A PC/LAPTOP …………………………….133
USING A PDA ………………………………….132
IQAN DEVELOP G4 SOFTWARE UPGRADE (PSB 1739) …………124
PDA REGISTRATION …………………………………124
UPDATING THE IQAN APPLICATION………………………. 84
FROM A PC/LAPTOP ……………………………128
FROM A PDA …………………………………..126
MAIN SYSTEM ERRORS …………………………………..113
ENGINE RELATED J1939 CONNECTION ERRORS ……………..117
MDM MODULE BLANK SCREEN …………………………..113
MODULE IS OFFLINE ………………………………..113
XP2-A0 MODULE OFFLINE ERRORS ………………………116
XS-A0 MODULE OFFLINE ERROR ……………………….114
XT2-A0 MODULE OFFLINE ERROR ………………………115
MODULE IS OFFLINE ……………………………………113
PDA REGISTRATION …………………………………….124
READING ENGINE FAULT CODES …………………………… 98
SWITCH AND SENSOR LOCATIONS……………………………. 84
FRONT CHASSIS…………………………………….. 84
6100101 TO 6100170 ……………………………143
6100171 TO 6100300 ……………………………144
6100301 AND UP ……………………………….145
REAR CHASSIS……………………………………… 84
6100101 AND UP ……………………………….142
UPDATE APPLICATION …………………………………..126
WIRE COLOUR CODE CHART ……………………………….146
SECTION 7 – ENGINE START AND STOP…………………………..187
MAIN PUMP UNLOADING VALVE ……………………………189
START CIRCUIT DESCRIPTION ……………………………188
START CIRCUIT DIAGRAMS…………………………………187
6100101 TO 6100170 ………………………………190
6100171 TO 6100300 ………………………………192
6100301 AND UP ………………………………….194
START MOTOR AND SOLENOID …………………………….188
SECTION 8 – DRIVE…………………………………………197
AXLES ……………………………………………….212
BRAKE BLEEDING ……………………………………214
BRAKE LINING INSPECTION ……………………………214
DIFFERENTIAL AND DIFFERENTIAL LOCKS …………………212
LUBRICATION ………………………………………212
OSCILLATION SHIM CHECK AND ADJUSTMENT (FRONT AXLE) ……234
PLANETARY WHEEL END DISASSEMBLY AND REASSEMBLY ……….236
SERVICING BRAKES ………………………………….213
CIRCUIT DESCRIPTION …………………………………..198
CIRCUIT DIAGRAM……………………………………….197
6100101 TO 6100300 ………………………………..208
6100301 AND UP ……………………………………210
CIRCUIT HYDRAULIC SCHEMATIC…………………………….197
6100101 TO 6100300 ………………………………..209
6100301 AND UP ……………………………………211
DRIVE MOTOR ………………………………………….202
DRIVE MOTOR SPEED VERIFICATION …………………………217
DRIVE PUMP …………………………………………..199
DRIVE PUMP PRESSURE CHECKS …………………………….216
HYDRAULIC OIL HEATING PROCEDURE ………………………..233
HYDROSTATIC SETUP PROCEDURE ……………………………218
SETUP PREPARATION …………………………………219
drive pump charge pressure …………………………220
drive pump HIGH PRESSURE RELIEF …………………….221
DRIVE PUMP POR ……………………………………223
Motor Begin of Displacement Control Pressure …………225
Motor Maximum Speed/Minimum Displacement …………….227
DRIVE MOTOR MAX CURRENT ……………………………231
DRIVE PUMP MAX CURRENT …………………………….229
MAXIMUM SPEED CONTROL DIAL …………………………….205
SPECIAL TOOLS FOR WHEEL END ASSEMBLY ……………………251
STARTUP PROCEDURE AFTER MAJOR MAINTENANCE. See SECTION 3…..197
TRANSMISSION …………………………………………207
TRAVEL/ENGINE SPEED PEDALS……………………………..197
6100101 TO 6100200 ………………………………..204
6100201 AND UP ……………………………………205
WHEEL INSTALLATION ……………………………………252
SECTION 9 – BRAKES AND DIFFERENTIAL LOCKS……………………253
ACCUMULATOR…………………………………………..253
ACCUMULATOR ………………………………………256
CHARGING AND TESTING DEVICE ………………………..256
CHARGING THE ACCUMULATOR …………………………..256
CHECKING GAS PRESSURE ……………………………..256
BRAKES……………………………………………….253
BRAKE PEDAL VALVE …………………………………255
REAR AXLE BRAKE. See SECTION 8………………………253
CHARGING VALVE, ACCUMULATOR ……………………………256
CIRCUIT DESCRIPTION …………………………………..258
CIRCUIT DIAGRAM……………………………………….253
(6100101 TO 6100300) ………………………………260
(6100301 AND UP) ………………………………….262
CIRCUIT HYDRAULIC SCHEMATIC…………………………….253
(6100101 to 6100300) ………………………………261
(6100301 AND UP) ………………………………….263
MAIN PUMP ……………………………………………254
MULTIFUNCTION MANIFOLD ………………………………..257
PARKING BRAKE – HYDRAULIC………………………………253
SPRING APPLIED HYDRAULIC RELEASE ……………………264
PRESSURE SETTINGS, MAIN PUMP……………………………253
6100101 TO 6100300 ………………………………..269
6100301 AND UP ……………………………………270
PRIORITY VALVE. See SECTION 11………………………….253
SERVICE BRAKE, REAR AXLE. See SECTION 8………………….253
SECTION 10-OIL COOLER AND FAN………………………………271
CIRCUIT DESCRIPTION……………………………………271
OIL COOLER ……………………………………….276
CIRCUIT DIAGRAM……………………………………….271
FLEXXAIRE® FAN CIRCUIT (OPTIONAL) …………………..281
OIL COOLER CIRCUIT…………………………………271
(6100101 TO 6100300) …………………………..277
(6100301 AND UP) ………………………………278
CIRCUIT HYDRAULIC SCHEMATIC ……………………………279
COOLING PUMP ………………………………………..273
FILTER, HYDRAULIC DOUBLE ELEMENT ……………………….274
FLEXXAIRE® FAN (OPTIONAL) ……………………………..280
Adding Oil To Fan …………………………………284
Checking Oil Level ………………………………..283
CIRCUIT DIAGRAM …………………………………..281
Draining Oil From Fan ……………………………..284
fan Lubrication And Service INTERVALS ……………….282
FLEXXAIRE® FAN OPERATION ………………………….280
LUBRICATION AND SERVICE INTERVALS …………………..282
Maintenance Check List …………………………….284
Oil Specification …………………………………283
Remanufacturing …………………………………..282
REMOVE DEBRIS DURING OPERATION USING THE CLEAN FUN ……280
HYDRAULIC OIL TANK, MAIN ………………………………274
OIL COOLER/ RADIATOR/ cHARGE AIR COOLER …………………272
SUCTION STRAINER ……………………………………..275
SECTION 11 – STEERING AND CENTER JOINT………………………285
CENTER JOINT………………………………………….296
CHECKING CENTER JOINT VISUALLY FOR LOOSENESS …………296
CHECKING THE CENTER JOINT PRELOAD……………………285
CENTER JOINT PRELOAD ADJUSTMENT …………………297
DIAGRAM ………………………………………….297
GREASE SEALS – ORIENTATION …………………………298
LUBRICATION ………………………………………296
MAINTENANCE ………………………………………296
PRIORITY VALVE ……………………………………….289
STEER CONTROL VALVE……………………………………285
METERED STEERING ………………………………….286
QUICK STEER ………………………………………288
STEERING……………………………………………..285
CIRCUIT DIAGRAM……………………………………285
6100101 TO 6100300 …………………………….293
6100301 AND UP ………………………………..295
CIRCUIT HYDRAULIC SCHEMATIC…………………………285
6100101 TO 6100300 …………………………….292
6100301 AND UP ………………………………..294
TESTING THE STEERING OPERATION …………………………299
SECTION 12 – GRAPPLE, ARCH AND BOOM…………………………301
CIRCUIT DESCRIPTION……………………………………301
ARCH/BOOM ………………………………………..318
GRAPPLE ………………………………………….328
SINGLE ARCH ………………………………………310
CIRCUIT DIAGRAMS………………………………………301
ARCH/BOOM…………………………………………301
6100101 TO 6100300 …………………………….319
6100301 AND UP ………………………………..321
GRAPPLE…………………………………………..301
6100101 TO 6100300 …………………………….330
6100301 AND UP ………………………………..331
SINGLE ARCH……………………………………….301
6100101 TO 6100300 …………………………….311
6100301 AND UP ………………………………..313
CONTROL VALVE ………………………………………..302
CONTROL VALVE CHARACTERISTICS ………………………….304
CONTROL VALVE ELECTRICAL SCHEMATIC ……………………..304
GRAPPLE ROTATE SPEED CHECK …………………………….334
GRAPPLE SNUBBER MAINTENANCE See SECTION 3………………..301
HYDRAULIC SCHEMATIC, CIRCUIT……………………………301
6100101 TO 6100300 ………………………………..307
6100301 AND UP ……………………………………309
IQAN MODULES See SECTION 6……………………………..301
JOYSTICK (6-BUTTON) …………………………………..306
MAIN PUMP See SECTION 9………………………………..301
PRESSURE CHECKS AND ADJUSTMENTS…………………………301
DUAL ARCH/BOOM…………………………………….301
ARCH IIN/OUT ………………………………….322
BOOM UP/DOWN ………………………………….325
GRAPPLE ROTATE …………………………………..332
GRAPPLE OPEN/CLOSE ………………………………..334
SINGLE ARCH ………………………………………314
PRIORITY VALVE See SECTION 11…………………………..301
SNUBBER MAINTENANCE – GRAPPLE See SECTION 3………………301
SECTION 13 – WINCH………………………………………..337
ALLIED WINCH………………………………………….337
CIRCUIT DESCRIPTION ……………………………….344
CIRCUIT DIAGRAM……………………………………337
6100101 TO 6100300 …………………………….345
6100301 AND UP ………………………………..347
CIRCUIT HYDRAULIC SCHEMATIC…………………………337
6100101 TO 6100300 …………………………….348
6100301 AND UP ………………………………..349
WINCH ……………………………………………342
WINCH FREE SPOOL. …………………………………341
CONTROL VALVE, See also SECTION 12………………………337
WINCH SECTION …………………………………….338
MULTIFUNCTION MANIFOLD ………………………………..343
PRESSURE CHECKS……………………………………….337
WINCH IN …………………………………………350
WINCH CONTROL LEVER …………………………………..340
SECTION 14 – DOZER BLADE…………………………………..353
CIRCUIT DESCRIPTION …………………………………..360
CIRCUIT DIAGRAM……………………………………….353
6100101 TO 6100300 ………………………………..361
6100301 AND UP ……………………………………363
CONTROL VALVE ………………………………………..354
DOZER CONTROL LEVER …………………………………..356
HYDRAULIC SCHEMATIC, CIRCUIT……………………………353
6100101 TO 6100300 ………………………………..357
6100301 AND UP ……………………………………359
PRESSURE CHECKS……………………………………….353
DOZER UP/DOWN RELIEFS ……………………………..364
610 610COM00-3.1.pdf……………………………………… 0

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TIGERCAT 610 610C SKIDDER SERVICE MANUAL – PDF DOWNLOAD:

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