Tigercat 625C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

Description

Tigercat 625C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat 625C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

• An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
  customer and operator in becoming familiar with the features of the 625C Skidder serial numbers
  6250101 and up.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Skidder. The service manual contains safety guidelines, a preventive maintenance schedule and
  servicing procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related
  information is current for any machine serial number HIGHER than the serial number preceding the “and
  up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual

TABLE OF CONTENTS:

Tigercat 625C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

625C OPERATOR ISSUE 3.0………………………………….. 1
INTRODUCTION………………………………………… 3
S.A.E. STANDARDS…………………………………….. 4
NON-APPROVED FIELD PRODUCT CHANGES…………………….. 5
SECTION 1 – SAFETY………………………………………. 7
BATTERY DISCONNECT SWITCH ……………………………. 14
BATTERY SAFETY ……………………………………… 12
CAB EXITS ………………………………………….. 13
CAB SAFETY CABLE ……………………………………. 18
CAB SUPPORT BRACE …………………………………… 18
COOLING SYSTEM ……………………………………… 17
ELECTRICAL SYSTEM VOLTAGE ……………………………. 9
EMERGENCY CAB EXITS …………………………………. 13
EXHAUST FUMES ………………………………………. 20
FIRE PREVENTION……………………………………… 7
FIRE PREVENTION GUIDELINES ……………………….. 21
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ……….. 22
WHAT TO DO AFTER A FIRE ………………………….. 23
WHAT TO DO IN CASE OF A MACHINE FIRE ………………. 22
FIRST AID ………………………………………….. 10
FLUID LEAKS ………………………………………… 17
HYDRAULIC PRESSURE HAZARD ……………………………. 17
LOOSE CLOTHING HAZARD ……………………………….. 18
PARKING THE MACHINE …………………………………. 14
PROTECTIVE CLOTHING …………………………………. 9
SAFETY PRECAUTIONS, GENERAL ………………………….. 9
SAFETY PRECAUTIONS, OPERATING ………………………… 13
SAFETY PRECAUTIONS, SERVICING ………………………… 16
SAFETY SYMBOLS ……………………………………… 8
SIGNAL WORDS ……………………………………….. 8
VOLTAGE, ELECTRICAL SYSTEM …………………………… 9
WELDING, PRIOR TO …………………………………… 16
WORKING WITH OIL ……………………………………. 10
SECTION 2 – CONTROLS & OPERATION………………………….. 25
ACCESS PANELS AND DOORS ……………………………… 62
AIR CONDITIONER/HEATER ………………………………. 38
AIR VENTS ………………………………………….. 38
ARCH AND BOOM CONTROLS ………………………………. 30
ARTICULATION LOCK …………………………………… 85
BATTERY DISCONNECT SWITCH ……………………………. 65
BOOM AND ARCH CONTROLS ………………………………. 30
BRAKE PEDAL ………………………………………… 29
CAB CONTROLS (6302211 AND UP)…………………………. 25
FAN CONTROL SWITCH ………………………………. 32
CARE OF THE MACHINE …………………………………. 82
CLEANING INSTRUCTIONS FOR LEXAN WINDOWS ……………. 82
CENTER JOINT ……………………………………….. 79
CLEANING A/C CONDENSER AND COOLING ASSEMBLY ……………. 84
DATE TIME SETTINGS ………………………………….. 54
DIFFERENTIAL LOCKS ON/OFF SWITCH ……………………… 31
DOORS AND ACCESS PANELS ……………………………… 62
DOZER BLADE CONTROL LEVER ……………………………. 32
ENGINE AIR CLEANER…………………………………… 25
AIR CLEANER …………………………………….. 66
AIR CLEANER UNLOADER VALVE ……………………….. 67
AIR INLET HOOD ………………………………….. 66
AIR PRECLEANER ………………………………….. 66
ENGINE IDLE SPEED SETTING CONTROL SWITCH ………………. 33
ENGINE SPEED CONTROL TRIGGER …………………………. 31
ENGINE SPEED/TRAVEL PEDALS …………………………… 29
ENGINE WARNING LIGHTS………………………………… 25
(6250101 TO 6250210) …………………………….. 34
(6250211 AND UP) ………………………………… 37
FAN CONTROL SWITCH, COOLING ………………………….. 32
filter, recirculating air, a/c unit …………………… 38
filter,fresh air ……………………………………. 39
FIRE EXTINGUISHER, PORTABLE ………………………….. 40
FIRE PREVENTION……………………………………… 25
FIRE EXTINGUISHER, PORTABLE ………………………. 40
PRESSURIZED WATER SYSTEM …………………………. 65
FUEL TANK ………………………………………….. 64
GRAPPLE CONSTANT PRESSURE SWITCH ……………………… 31
GRAPPLE OPEN/CLOSE ………………………………….. 31
GRAPPLE, OPERATING ………………………………….. 78
GRAPPLE ROTATE CONTROLS ……………………………… 31
HEATER/ AIR CONDITIONER ……………………………… 38
HOT WATER SHUT OFF VALVE …………………………….. 39
HYDRAULIC FILTERS …………………………………… 68
HYDRAULIC HAND FILL PUMP …………………………….. 68
HYDRAULIC RESERVOIRS…………………………………. 26
AXLE CIRCUIT RESERVOIR – IN FRONT AXLE …………….. 69
MAIN HYDRAULIC OIL TANK ………………………….. 68
IGNITION SWITCH……………………………………… 26
(6250101 TO 6250210) …………………………….. 35
(6250211 AND UP) ………………………………… 37
INFORMATION CENTER -IQAN MDM COMPUTER DISPLAY ………….. 43
GAUGE MENUS …………………………………….. 44
Avg Fuel Rate ( gal/h) ……………………….. 49
Boost ( psi) ………………………………… 48
CAC Temp ( °F) ………………………………. 49
CONSTANT PRESSURE ID …………………………. 47
Drive Motor ( rpm) …………………………… 48
Drive PSI Fwd ( psi) …………………………. 47
Drive PSI Rev ( psi) …………………………. 47
ENG % Torque (%) …………………………….. 48
Engine Speed (rpm) …………………………… 44
Engine Temp (°F) …………………………….. 45
Fuel Level (%) ………………………………. 46
Fuel Rate ( gal/h) …………………………… 49
Fuel Temp ( °F) ……………………………… 49
Fuel Used x10 ( gal) …………………………. 48
Hyd Oil Temp (°F) ……………………………. 47
Machine Hours (h) ……………………………. 48
Oil Pressure (psi) …………………………… 46
Voltage (volts) 12V ………………………….. 45
Voltage (volts) 24V ………………………….. 46
SYSTEM DIAGNOSTICS MENUS …………………………. 50
ADJUST DATE TIME SETTINGS …………………….. 54
ADJUST LCD DISPLAY BRIGHTNESS …………………. 52
ADJUST LCD DISPLAY CONTRAST …………………… 52
ADJUST SOUND SETTINGS ………………………… 53
DIAGNOSTICS MENU DESCRIPTIONS …………………. 51
DIAGNOSTICS MENU OPERATION ……………………. 52
SYSTEM WARNING MESSAGES ………………………….. 56
AIR INTAKE RESTRICTED SERVICE INTAKE TO CORRECT …. 61
AXLE FILTER IN BYPASS WARNING …………………. 59
CHARGE FILTER IN BYPASS WARNING ……………….. 59
Engine temperature warning ……………………. 58
Hydraulic oil level low warning ……………….. 57
Hydraulic oil temperature warning ……………… 57
Low coolant level warning …………………….. 57
MODULE IS OFFLINE SYSTEM WARNING ………………. 56
Oil pressure warning …………………………. 56
SERVICE USE ONLY (PROGRAM MODE) ……………….. 60
Voltage warning ……………………………… 58
WINCH FREESPOOL ON …………………………… 58
INSTRUCTIONS FOR MOVING ……………………………… 88
INSTRUMENT PANEL (6250101 TO 6250210) …………………. 34
ALARM WARNING LIGHT ……………………………… 35
AUX (OPTIONAL) ………………………………….. 35
DIFFERENTIAL LOCK FRONT LIGHT …………………….. 34
DIFFERENTIAL LOCK REAR LIGHT ……………………… 34
DIFFERENTIAL LOCK SELECTOR SWITCH …………………. 35
ENGINE WARNING LIGHTS ……………………………. 34
STOP ……………………………………….. 34
WAIT TO START ……………………………….. 35
WARNING …………………………………….. 35
WATER IN FUEL ……………………………….. 35
FUSE PANEL ……………………………………… 35
GAUGES. See INFORMATION CENTER…………………….. 27
GAUGES SWITCH …………………………………… 34
IGNITION SWITCH …………………………………. 35
INFORMATION CENTER DISPLAY ……………………….. 34
IQAN-MDM COMPUTER DISPLAY ………………………… 34
LIGHTER ………………………………………… 35
LIGHTS – SWITCH …………………………………. 35
INSTRUMENT PANEL (6250211 AND UP) …………………….. 36
ALARM WARNING LIGHT ……………………………… 37
AUX (OPTIONAL) ………………………………….. 37
AUXILIARY POWER OUTLET …………………………… 37
CONSTANT PRESSURE – YELLOW LIGHT …………………. 36
DIFFERENTIAL LOCK FRONT LIGHT …………………….. 36
DIFFERENTIAL LOCK REAR LIGHT ……………………… 36
ENGINE WARNING LIGHTS ……………………………. 37
FUSE PANEL ……………………………………… 37
GAUGES SWITCH …………………………………… 36
IGNITION SWITCH …………………………………. 37
INFORMATION CENTER DISPLAY ……………………….. 36
IQAN-MDM COMPUTER DISPLAY ………………………… 36
LIGHTER ………………………………………… 37
LIGHTS – SWITCH …………………………………. 37
PARKING BRAKE – RED LIGHT ………………………… 36
IQAN-MDM COMPUTER DISPLAY. See INFORMATION CENTER……….. 27
JOYSTICK CONTROL LEVER ………………………………. 30
MAXIMUM SPEED CONTROL DIAL …………………………… 32
MOVING INSTRUCTIONS …………………………………. 88
OPERATING MACHINE …………………………………… 70
CENTER JOINT ……………………………………. 79
OPERATING GRAPPLE ……………………………….. 78
OPERATING WINCH …………………………………. 79
PRE-START CHECKS ………………………………… 70
RESTARTING AN ENGINE THAT HAS RUN OUT OF FUEL ………. 75
STARTING ENGINE …………………………………. 74
STARTING IN COLD WEATHER …………………………. 75
STOPPING ENGINE …………………………………. 77
SYSTEM TEST AND WARM-UP ………………………….. 76
TRAVELLING WITHOUT A LOAD ………………………… 77
OPERATOR’S SEAT……………………………………… 28
AIR RIDE ……………………………………….. 42
MECHANICAL ……………………………………… 40
PARKING BRAKE ………………………………………. 30
PRE-START CHECKS ……………………………………. 70
PRESSURIZED WATER SYSTEM …………………………….. 65
RADIO, AM/FM CD …………………………………….. 40
RADIO, CB (IF EQUIPPED) ……………………………… 40
SKIDDING …………………………………………… 80
CABLE SKIDDING ………………………………….. 81
GRAPPLE SKIDDING ………………………………… 81
SAFETY …………………………………………. 80
SKIDDING TECHNIQUE ………………………………. 80
SPEED CONTROL DIAL, MAXIMUM ………………………….. 32
STARTING ENGINE …………………………………….. 74
STEERING WHEEL ……………………………………… 29
STEREO, AM/FM CD ……………………………………. 40
STOPPING ENGINE …………………………………….. 77
SYSTEM TEST AND WARM-UP ……………………………… 76
SYSTEM WARNING MESSAGES. See INFORMATION CENTER…………. 28
TILT CAB. See SECTION 3………………………………. 28
TOWING INSTRUCTIONS …………………………………. 87
TRANSMISSION DIPSTICK ……………………………….. 65
TRANSMISSION OIL FILL LOCATION ……………………….. 65
TRANSPORTING INSTRUCTIONS ……………………………. 86
TRAVEL/ENGINE SPEED PEDALS …………………………… 29
WARNING LIGHTS, DIFFERENTIAL LOCKS. See INSTRUMENT PANEL…. 28
WARNING LIGHTS, ENGINE. See INSTRUMENT PANEL……………. 28
WARNING MESSAGES, IQAN MDM. See INFORMATION CENTER………. 28
WINCH CONTROL LEVER …………………………………. 32
WINCH FREESPOOL – SWITCH …………………………….. 33
WINCH, OPERATING ……………………………………. 79
SECTION 3 – LUBRICATION & MAINTENANCE……………………… 89
air cleaner maintenance ………………………………110
AIR CONDITIONING SYSTEM, CHECKING ……………………..118
APPROVED HYDRAULIC OILS………………………………. 89
AXLE CIRCUIT ……………………………………. 99
MAIN HYDRAULIC SYSTEM ……………………………. 98
ARTICULATION LOCK ……………………………………122
CAB SAFETY CABLE …………………………………….121
CAB SUPPORT BRACE ……………………………………121
CENTER JOINT…………………………………………123
LUBRICATION ……………………………………..123
MAINTENANCE ……………………………………..123
EMERGENCY EXITS, CHECK MONTHLY ……………………….. 94
FILTERS……………………………………………..104
AXLE PRESSURE FILTER ……………………………..109
CHARGE PRESSURE FILTER ……………………………109
FUEL FILTER/WATER SEPARATOR ……………………….104
FUEL TANK STRAINER ……………………………….105
HYDRAULIC OIL DOUBLE FILTERS ………………………108
SERVICING GUIDELINES FOR OIL FILTERS ……………….109
FIRE PREVENTION …………………………………….. 94
FRONT AXLE OIL LEVEL CHECK AND……………………….. 89
AXLE CIRCUIT FILL ………………………………..130
GENERAL MAINTENANCE …………………………………. 94
GRAPPLE SNUBBER MAINTENANCE …………………………..113
HOUR METER ~ MAINTENANCE …………………………….. 90
LUBRICATION AND SERVICE POINTS………………………… 89
6250101 TO 6250233 ……………………………….101
6250234 & UP …………………………………….103
NEW MACHINE MAINTENANCE ……………………………… 90
FIRST 50-100 HOUR INSPECTION………………………. 89
AND SERVICE REPORT …………………………… 90
INITIAL PRE-DELIVERY INSPECTION …………………… 90
OIL LOST FROM LEAKAGE ……………………………….. 90
OIL SAMPLE COLLECTION PROCEDURES ……………………… 92
OIL SAMPLING PROGRAM ………………………………… 93
PRESSURIZED WATER SYSTEM MAINTENANCE …………………..116
REAR (BOGIE) AXLE……………………………………. 89
DRAINING AND REFILLING BOGIE AXLE………………….. 89
6250101 TO 6250233 ……………………………126
6250234 & UP …………………………………128
SLEW BEARING LUBRICATION ………………………….129
SCHEDULED MAINTENANCE ……………………………….. 95
FREQUENTLY ……………………………………… 95
8 HOURS ………………………………………… 95
48 HOURS ……………………………………….. 95
125 HOURS ………………………………………. 96
250 HOURS ………………………………………. 96
500 HOURS ………………………………………. 97
1000 HOURS ……………………………………… 97
SEASONAL ……………………………………….. 97
SERVICE AND LUBRICATION POINTS………………………… 89
6250101 TO 6250233 ……………………………….101
6250234 & UP …………………………………….103
STARTUP PROCEDURE AFTER MAJOR MAINTENANCE………………. 89
6250101 TO 6250210 ……………………………….132
6250211 AND UP …………………………………..134
TILTING THE CAB ……………………………………..120
TORQUE CHART, GENERAL ………………………………..137
TORQUE, FLUID CONNECTIONS …………………………….138
WHEELS, INSTALLING ………………………………….. 90
WINCH MAINTENANCE – ALLIED ONLY ……………………….124

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TIGERCAT 625C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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