Tigercat 635 SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

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Tigercat 635 SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat 635 SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

• An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
  customer and operator in becoming familiar with the features of the 635 Skidder.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Skidder. The service manual contains safety guidelines, a preventive maintenance schedule and
  servicing procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The phrase “and up” appearing in this manual after the serial number implies that the related
  information is current for any machine serial number HIGHER than the serial number preceding the “and
  up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.
• Every effort is made to send out updates on a regular basis. If the machine in question was built after
  the release date of this manual and there is a discrepancy, call Tigercat service department. The release
  date appears on the first page.

TABLE OF CONTENTS:

Tigercat 635 SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

635 OPERATOR’S ISSUE 2.3……………………………… 1
INTRODUCTION…………………………………….. 3
S.A.E. STANDARDS…………………………………. 4
NON-APPROVED FIELD PRODUCT CHANGES…………………. 5
SECTION 1 – SAFETY…………………………………… 7
ARTICULATION LOCK ……………………………….. 16
battery disconnect switch ………………………… 13
CAB SAFETY CABLE ………………………………… 17
CAB SUPPORT BRACE ……………………………….. 17
cooling system ………………………………….. 15
exhaust fumes …………………………………… 18
FIRE PREVENTION………………………………….. 7
FIRE PREVENTION GUIDELINES ……………………. 19
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ……. 20
WHAT TO DO AFTER A FIRE ………………………. 21
WHAT TO DO IN CASE OF A MACHINE FIRE …………… 20
first aid ………………………………………. 10
Fluid leaks …………………………………….. 15
Hydraulic Pressure hazard ………………………… 15
loose clothing hazard ……………………………. 16
PARKING THE MACHINE ……………………………… 13
protective clothing ……………………………… 9
SAFETY PRECAUTIONS, GENERAL ………………………. 10
SAFETY PRECAUTIONS, OPERATING …………………….. 12
SAFETY PRECAUTIONS, SERVICING …………………….. 15
SAFETY SYMBOLS ………………………………….. 8
Signal Words ……………………………………. 8
SECTION 2 – CONTROLS & OPERATION………………………. 23
AIR CONDITIONER/HEATER …………………………… 52
ARTICULATION LOCK ……………………………….. 76
BATTERY DISCONNECT,SWITCH ………………………… 55
BRAKE PEDAL …………………………………….. 27
CARE OF THE MACHINE ……………………………… 72
CLEANING A/C CONDENSER, OIL COOLER AND RADIATOR …. 74
CLEANING INSTRUCTIONS FOR LEXAN WINDOWS ………… 72
CENTER JOINT ……………………………………. 68
CHARGE PRESSURE FILTER …………………………… 58
DIFFERENTIAL LOCK, REAR (BOGIE) AXLE, SWITCH ……….. 29
DOORS AND ACCESS PANELS ………………………….. 54
DOZER BLADE CONTROL LEVER ………………………… 30
DRIVE PEDAL CONTROL ……………………………… 27
ENGINE AIR CLEANER……………………………….. 23
AIR CLEANER …………………………………. 56
AIR CLEANER UNLOADER VALVE ……………………. 57
AIR PRECLEANER ………………………………. 56
FAN CONTROL LEVER (EARLIER DESIGN) ………………… 33
FAN CONTROL SWITCH (LATER DESIGN) …………………. 32
FILTER, FRESH AIR ……………………………….. 53
FILTER, RECIRCULATING AIR, A/C UNIT ……………….. 53
FILTERS, HYDRAULIC ………………………………. 58
FIRE EXTINGUISHER, PORTABLE ………………………. 34
FIRE PREVENTION………………………………….. 23
FIRE EXTINGUISHER, PORTABLE …………………… 34
pressurized water system ……………………… 57
FUEL TANK ………………………………………. 55
GRAPPLE ………………………………………… 68
grapple constant pressure, switch …………………. 29
grapple open/close, switch ……………………….. 29
GRAPPLE, OPERATING ………………………………. 68
grapple rotate, switch …………………………… 29
HOT WATER SHUT OFF VALVE …………………………. 53
HYDRAULIC FILTERS ……………………………….. 58
HYDRAULIC HAND FILL PUMP …………………………. 59
HYDRAULIC OIL TANK ………………………………. 58
INSTRUMENT PANEL (6350101 TO 6350115) ……………… 36
BULB TEST,SWITCH …………………………….. 38
DIFFERENTIAL LOCK FRONT, LIGHT ………………… 37
DIFFERENTIAL LOCK REAR (BOGIE), LIGHT ………….. 37
ENGINE AIR FILTER, LIGHT ……………………… 37
ENGINE COOLANT LEVEL, LIGHT …………………… 37
ENGINE COOLANT TEMP, GAUGE ……………………. 39
ENGINE COOLANT TEMP, LIGHT/HORN ……………….. 36
ENGINE OIL PRESS, LIGHT/HORN ………………….. 37
ENGINE OIL PRESSURE,GAUGE …………………….. 39
ETHER STARTING AID, SWITCH ……………………. 38
FILTER BYPASS, LIGHT ………………………… 37
FUEL GAUGE ………………………………….. 40
FUEL HEATER, SWITCH ………………………….. 39
FUSE PANEL ………………………………….. 39
GRAPPLE PRESSURE, LIGHT ………………………. 37
HOURMETER …………………………………… 40
HYDRAULIC OIL LOW, LIGHT/HORN …………………. 36
HYDRAULIC OIL TEMPERATURE, LIGHT/HORN ………….. 37
HYDRAULIC OIL TEMPERATURE,GAUGE ……………….. 40
IGNITION,SWITCH ……………………………… 39
LIGHT ENGINE SERVICE,SWITCH …………………… 38
LIGHTER …………………………………….. 39
LIGHTS, WORKING, SWITCH ………………………. 38
MAIN PUMP UNLOADING VALVE, LIGHT ………………. 37
MAIN PUMP UNLOADING VALVE,SWITCH ………………. 38
PARKING BRAKE, LIGHT …………………………. 37
TACHOMETER ………………………………….. 40
VOLT METER, GAUGE/LIGHT ………………………. 40
INSTRUMENT PANEL (6350116 TO 6350134) …………….. 41
BULB TEST,SWITCH …………………………….. 44
DIFFERENTIAL LOCK FRONT, LIGHT ……………….. 42
DIFFERENTIAL LOCK REAR(BOGIE), LIGHT …………… 42
ENGINE AIR FILTER,LIGHT ………………………. 42
ENGINE COOLANT LEVEL, LIGHT …………………… 42
ENGINE COOLANT TEMP, GAUGE ……………………. 44
ENGINE COOLANT TEMP, LIGHT/HORN ……………….. 41
ENGINE OIL PRESS, LIGHT/HORN ………………….. 42
ENGINE OIL PRESSURE,GAUGE …………………….. 44
ETHER STARTING AID, SWITCH ……………………. 43
FILTER BYPASS, LIGHT ………………………… 42
FUEL GAUGE ………………………………….. 45
FUEL HEATER, SWITCH ………………………….. 44
FUSE PANEL ………………………………….. 45
GRAPPLE PRESSURE, LIGHT ………………………. 42
HOURMETER …………………………………… 45
HYDRAULIC OIL LOW, LIGHT/HORN …………………. 41
HYDRAULIC OIL TEMPERATURE, LIGHT/HORN …………. 42
HYDRAULIC OIL TEMPERATURE,GAUGE ……………….. 45
IGNITION,SWITCH ……………………………… 44
LIGHT ENGINE SERVICE,SWITCH …………………… 43
LIGHTER …………………………………….. 45
LIGHTS, WORKING, SWITCH ………………………. 43
MAIN PUMP UNLOADING VALVE, LIGHT ………………. 42
MAIN PUMP UNLOADING VALVE,SWITCH ………………. 44
PARKING BRAKE, LIGHT …………………………. 42
TACHOMETER ………………………………….. 45
INSTRUMENT PANEL (6350135 TO 6350499) ……………… 46
BULB TEST/ENGINE START – SWITCH ……………….. 49
CHARGE FILTER BYPASS, LIGHT …………………… 47
DIFF. LOCK FRONT, LIGHT ………………………. 47
DIFF. LOCK REAR, LIGHT ……………………….. 47
ENGINE AIR FILTER, LIGHT ……………………… 47
ENGINE COOLANT LEVEL, LIGHT …………………… 47
ENGINE COOLANT TEMP., LIGHT/HORN ………………. 46
ENGINE OIL PRESS., LIGHT/HORN …………………. 47
ENGINE OIL PRESSURE, GAUGE ……………………. 50
ENGINE START/BULB TEST, SWITCH ………………… 49
ETHER STARTING AID, SWITCH ……………………. 48
FUEL GAUGE ………………………………….. 50
FUEL HEATER, SWITCH ………………………….. 49
FUSE PANEL ………………………………….. 50
GRAPPLE PRESSURE, LIGHT ………………………. 47
HOURMETER …………………………………… 51
HYDRAULIC OIL LOW, LIGHT/HORN …………………. 46
HYDRAULIC OIL TEMPERATURE, GAUGE ………………. 50
HYDRAULIC OIL TEMPERATURE, LIGHT/HORN ………….. 47
IGNITION, SWITCH …………………………….. 49
LIGHT, ENGINE SERVICE, SWITCH …………………. 48
LIGHTER …………………………………….. 51
LIGHTS, WORKING, SWITCH ………………………. 48
MAIN PUMP UNLOADING VALVE, LIGHT ………………. 47
MAIN PUMP UNLOADING VALVE, SWITCH ……………… 49
PARKING BRAKE, LIGHT …………………………. 47
TACHOMETER ………………………………….. 51
VOLT METER, GAUGE/LIGHT ………………………. 45
JOYSTICK CONTROL LEVER …………………………… 28
OPERATING MACHINE………………………………… 25
CENTER JOINT ………………………………… 68
OPERATING GRAPPLE ……………………………. 68
OPERATING WINCH ……………………………… 68
PRE-START CHECKS …………………………….. 60
RESTARTING AN ENGINE THAT HAS RUN OUT OF FUEL …… 65
STARTING ENGINE ……………………………… 64
STARTING IN COLD WEATHER ……………………… 65
STOPPING ENGINE ……………………………… 67
SYSTEM TEST AND WARM-UP ………………………. 66
TRAVELLING ………………………………….. 67
operator’s seat …………………………………. 34
Parking brake …………………………………… 28
PRE-START CHECKS ………………………………… 60
PRESSURIZED WATER SYSTEM …………………………. 57
RADIO, AM/FM CASSETTE ……………………………. 33
RADIO, CB ………………………………………. 33
SKIDDING ……………………………………….. 69
CABLE SKIDDING ………………………………. 70
GRAPPLE SKIDDING …………………………….. 70
SAFETY ……………………………………… 69
SKIDDING TECHNIQUE …………………………… 69
Speed Control Lever ……………………………… 30
STARTING ENGINE …………………………………. 64
STEERING WHEEL ………………………………….. 27
STEREO, AM/FM CASSETTE …………………………… 33
System Test and Warm-Up ………………………….. 66
TEST PORTS ……………………………………… 55
THROTTLE CONTROL, ELECTRIC, SWITCH ………………… 31
TOWING INSTRUCTIONS ……………………………… 77
TRANSMISSION DIPSTICK ……………………………. 55
TRANSMISSION OIL FILL ……………………………. 55
TRANSPORTING INSTRUCTIONS ………………………… 76
WINCH CONTROL LEVER ……………………………… 30
WINCH FREE SPOOL, SWITCH …………………………. 31
WINCH, OPERATING ………………………………… 68
WINCH SPEED RANGE, SWITCH ……………………….. 31
SECTION 3 – LUBRICATION & MAINTENANCE………………….. 79
AIR CLEANER MAINTENANCE ………………………….. 94
AIR CONDITIONING SYSTEM, CHECKING ………………….100
APPROVED HYDRAULIC OILS ………………………….. 85
CENTER JOINT……………………………………..105
LUBRICATION ………………………………….105
MAINTENANCE ………………………………….105
EMERGENCY EXITS, CHECK MONTHLY ……………………. 81
FILTERS…………………………………………. 88
AXLE RETURN FILTERS ………………………….. 93
CHARGE PRESSURE FILTER – DRIVE PUMP ……………. 91
CHARGE PRESSURE FILTER – FAN DRIVE PUMP ………… 91
ENGINE AIR INTAKE ……………………………. 94
FUEL FILTER/WATER SEPARATOR …………………… 88
FUEL TANK STRAINER …………………………… 89
HYDRAULIC OIL DOUBLE FILTERS ………………….. 90
HYDRAULIC TANK BREATHER FILTER ………………… 93
FIRE PREVENTION …………………………………. 81
GENERAL MAINTENANCE ……………………………… 81
GRAPPLE SNUBBER MAINTENANCE ………………………. 96
HOUR METER ~ MAINTENANCE …………………………. 80
LUBRICATION AND SERVICE POINTS ……………………. 87
NEW MACHINE MAINTENANCE ………………………….. 80
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT …. 80
INITIAL PRE-DELIVERY INSPECTION ……………….. 80
TIGHTENING POINTS ……………………………. 80
OIL LOST FROM LEAKAGE ……………………………. 80
PRESSURIZED WATER SYSTEM MAINTENANCE ………………. 98
REAR (BOGIE) AXLE ………………………………..106
BOGIE HOUSINGS (2 FILLING POINTS) ………………107
DIFFERENTIAL (1 FILLING POINT) …………………106
DRAINING AND REFILLING BOGIE AXLE ………………106
PLANETARY DRIVES (4 FILLING POINTS) …………….107
REPLACING THE ENGINE SERPENTINE BELT ……………….110
SCHEDULED MAINTENANCE ……………………………. 82
FREQUENTLY ………………………………….. 82
8 HOURS …………………………………….. 82
48 HOURS ……………………………………. 83
125 HOURS …………………………………… 83
250 HOURS …………………………………… 83
500 HOURS …………………………………… 83
1000 HOURS ………………………………….. 84
SERVICE AND LUBRICATION POINTS ……………………. 87
SPEED CONTROL LEVER ADJUSTMENT …………………….111
STARTUP PROCEDURE AFTER MAJOR MAINTENANCE …………..108
TILTING THE CAB ………………………………….102
TORQUE CHART …………………………………….112
TORQUE CHART, GENERAL …………………………….113
WHEELS, INSTALLING ………………………………. 80
WINCH LUBRICATION – LANTEC ONLY ……………………104

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TIGERCAT 635 SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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