Tigercat 822C 830C Feller Buncher Full Operator Manual PDF

Description

TIGERCAT 822C L822C 830C L830C FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

TIGERCAT 822C L822C 830C L830C FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the 822C/L822C/830C/L830C Feller
Bunchers
Serial numbers:-
822C 82211001 to 82211999 (Open Loop)
L822C 82221001 to 82221999 (Levelling, Open Loop)
830C 83011001 to 83011999 (Open Loop, R7150 undercarriage)
L830C 83021001 to 83021999 (Levelling, Open Loop)

• The operator’s manual will assist the operator with the techniques of proper and safe operation of the 822C/
  L822C/830C/L830C Feller Bunchers. There is also important information regarding the safe operation of the
  saw head. The service manual contains safety and servicing procedures and a preventive maintenance
  schedule to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed where
  necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related information
  is current for any machine serial number HIGHER than the serial number preceding the “and up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

TIGERCAT 822C L822C 830C L830C FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD

822C L822C 830C L830C OPERATOR ISSUE 3.0……………………. 1
INTRODUCTION…………………………………………. 3
STANDARDS TOPS, FOPS, OPS……………………………… 4
NON-APPROVED FIELD PRODUCT CHANGES……………………… 5
SECTION 1 – SAFETY……………………………………….. 7
BATTERY DISCONNECT SWITCH …………………………….. 19
Battery safety ………………………………………. 12
CAB EXITS …………………………………………… 13
COOLING SYSTEM ………………………………………. 22
EMERGENCY CAB EXITS ………………………………….. 13
ENGINE DOORS ………………………………………… 24
ER BOOM SYSTEM PRECAUTIONS ……………………………. 23
EXHAUST FUMES ……………………………………….. 24
FELLING TREES ……………………………………….. 18
FIRE PREVENTION ……………………………………… 27
DRY CHEMICAL CLEANUP PROCEDURES ……………………. 31
FIRE PREVENTION GUIDELINES ………………………… 27
WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED ………… 30
WHAT TO DO TO PREPARE FOR A MACHINE FIRE ……………. 28
WHAT TO DO WHEN A MACHINE FIRE OCCURS ………………. 29
FLUID INJECTION INJURY ……………………………….. 25
FLUID LEAKS …………………………………………. 22
GREASE INJECTION INJURY ………………………………. 26
HAZARD ZONE …………………………………………. 9
HYDRAULIC PRESSURE HAZARD …………………………….. 22
LOOSE CLOTHING HAZARD ………………………………… 22
machine stability and traction ………………………… 15
parking boom ………………………………………… 23
parking the machine ………………………………….. 19
PROTECTIVE CLOTHING ………………………………….. 8
SAFETY INTERLOCK SWITCHES ON CAB DOORS …………………. 14
SAFETY PRECAUTIONS, GENERAL …………………………… 8
SAFETY PRECAUTIONS, OPERATING …………………………. 12
SAFETY PRECAUTIONS, SERVICING …………………………. 21
SAFETY SYMBOLS ………………………………………. 8
SIGNAL WORDS ………………………………………… 8
WELDING, PRIOR TO ……………………………………. 21
Working with oil …………………………………….. 10
APPENDIX – USING HIGH SPEED DISC SAWS SAFELY………………… 33
COMMENTS AND INSTRUCTIONS……………………………… 33
DIRECTION OF THROW ……………………………….. 39
HIGH ANGLE WRIST ROTATION ABILITY ………………….. 40
RECOGNIZING THE DANGERS …………………………… 39
THROWING LONG WOOD PIECES …………………………. 42
DANGERS …………………………………………….. 35
FORWARD …………………………………………….. 34
BE AWARE OF THE HAZARDS …………………………… 34
OTHER INSTRUCTIONS ……………………………….. 35
SAFE PRACTICES …………………………………… 35
SEVERAL TYPES OF HEADS INVOLVED ……………………. 34
STORED ENERGY ……………………………………. 34
HIGH ANGLE WRIST ROTATION CAPABILITY …………………… 41
SAW HEAD DON’TS ……………………………………… 47
TYPE OF HOUSING MAKES A DIFFERENCE …………………….. 36
SECTION 2 – CONTROLS & OPERATION…………………………… 49
ACCUMULATING ARMS CONTROL, JOYSTICK ……………………. 53
ACCUMULATION MODE FEATURE……………………………… 49
ACCUMULATION MODE FEATURE DESCRIPTION ………………. 55
ACCUMULATION MODES………………………………… 49
AUTOMATIC ACCUMULATION MODE ……………………. 56
SIMULTANEOUS ACCUMULATION MODE …………………. 56
STANDARD ACCUMULATION MODE …………………….. 55
INFORMATION MESSAGES ………………………………102
MODE SELECTION SWITCH …………………………….. 55
AIR CONDITIONER/HEATER CONTROLS ……………………….. 72
AIR INTAKE CLEAN-OUT COVER PLATE ……………………….125
AIR INTAKE SEAL ………………………………………125
AM/FM STEREO CASSETTE ………………………………… 80
ANTI-STALL – SWITCH WITH LIGHT ………………………… 70
ATTACHMENT ELECTRONIC ADJUSTMENT PROCEDURE ……………..108
AUXILIARY POWER OUTLET ……………………………….. 74
BATTERY DISCONNECT SWITCH …………………………….. 68
BOOM CONTROLS………………………………………… 49
BOOM, FORWARD/BACK ……………………………….. 53
BOOM, UP/DOWN ……………………………………. 53
TILT FUNCTION, FELLING HEAD ……………………….. 53
BREATHER/VENT, HYDRAULIC TANK ………………………….121
CARE OF THE MACHINE …………………………………..138
CIGARETTE LIGHTER ……………………………………. 74
CLAMP ARMS CONTROL, JOYSTICK ………………………….. 53
CLEANING…………………………………………….. 49
REMOVAL OF ANTI-CORROSION SPRAY (if applicable) ………139
CLEANING A/C CONDENSER AND COOLING ASSEMBLY ……………..126
CLEANING LEXAN WINDOWS ………………………………..139
COMPUTER CONTROL SYSTEM (IQAN MDM DISPLAY) ……………… 84
ALTERNATE MENUS ………………………………….. 85
CYCLE COUNTER ………………………………… 86
MACHINE SERVICE – HYDRAULIC OIL ………………… 87
TREE COUNTER …………………………………. 86
CONTROL SYSTEM OVERVIEW …………………………… 84
DIAGNOSTICS ADJUSTMENT MENUS ………………………. 88
ADJUST DATE TIME SETTINGS (SETTINGS MENU) ……….. 93
ADJUST FUNCTION PARAMETERS (PROPERTIES MENU) …….. 94
ADJUST LCD DISPLAY BRIGHTNESS (SETTINGS MENU) ……. 91
ADJUST OUTPUTS (PROPERTIES MENU) ……………….. 96
LANGUAGE SETTINGS (SETTINGS MENU) ………………. 92
MENU DESCRIPTIONS …………………………….. 89
MENU OPERATION ……………………………….. 90
SOUND SETTINGS (SETTINGS MENU) …………………. 92
ELECTRONIC ADJUSTMENT PROCEDURE, ATTACHMENT ………….108
ACCUMULATING ARM ………………………………108
ADJUSTABLE ATTACHMENT FUNCTIONS CHART ……………109
CLAMP ARM …………………………………….108
EXAMPLE – WRIST FUNCTION ADJUSTMENT ……………109
WRIST ………………………………………..108
ELECTRONIC ADJUSTMENT PROCEDURE, LEVELLING …………..103
ADJUSTING CYLINDER TRACKING …………………….105
ADJUSTING FORWARD/REAR LEVELLING SPEED …………..104
CHECKING LEVELLING SPEED (CYLINDER CYCLE TIMES) ….103
SYSTEM COMPONENTS ………………………………… 84
SYSTEM WARNING MESSAGES …………………………… 98
INFORMATION MESSAGES …………………………..101
MODULE IS OFFLINE SYSTEM WARNING ……………….. 98
WARNING MESSAGES ……………………………… 99
CONTROL PANEL ……………………………………….. 70
COOLING ASSEMBLY – CLEANING ……………………………126
COOLING FAN – SWITCH …………………………………. 74
DISPLAY MODULE ………………………………………. 63
COMPONENT DESCRIPTION …………………………….. 63
KEYPAD FUNCTIONS …………………………………. 65
START-UP OPERATION ……………………………….. 64
DOORS, SERVICE ACCESS …………………………………116
EMERGENCY EXITS………………………………………. 50
CHECKING PROCEDURE FOR ESCAPE HATCH ………………… 82
CHECKING PROCEDURE FOR SIDE DOOR …………………… 82
ESCAPE HATCH …………………………………….. 81
ESCAPE HATCH REMOVAL/REPLACEMENT …………………… 82
MAINTENANCE GUIDE ………………………………… 82
SIDE DOOR ……………………………………….. 80
ENGINE AIR CLEANER ……………………………………124
FILTER RESTRICTION INDICATOR ……………………….125
ENGINE AIR CLEANER UNLOADER VALVE ………………………124
ENGINE AIR PRECLEANER …………………………………124
ENGINE ANTI-STALL – SWITCH WITH LIGHT ………………….. 70
ENGINE HOT WATER SHUT OFF VALVES ………………………. 79
ENGINE, RESTARTING AFTER ENGINE RUN OUT OF FUEL …………134
ENGINE, STARTING ……………………………………..132
ENGINE, STARTING, COLD WEATHER …………………………133
ENGINE, STOPPING ……………………………………..135
ER BOOM SYSTEM MOTION CHARACTERISTICS …………………..138
FELLING HEAD OPERATING INSTRUCTIONS …………………….137
SAFETY PRECAUTIONS ………………………………..137
FILTER, FRESH AIR – A/C UNIT ………………………….. 79
FILTER, HIGH PRESSURE, PILOT SYSTEM …………………….123
FILTER, RE-CIRCULATING AIR – A/C UNIT ………………….. 79
FILTERS, RETURN, HYDRAULIC OIL …………………………122
FIRE SUPPRESSION SYSTEM (OPTIONAL) …………………….. 75
AUTOMATIC OPERATION ………………………………. 75
AVOIDING DAMAGE AND FALSE DISCHARGES DURING MACH …….. 78
COMPONENT LOCATIONS ………………………………. 78
IN CASE OF FIRE ………………………………….. 76
INSPECTION OF FIRE SUPPRESSION SYSTEM ………………. 77
MANUAL OPERATION …………………………………. 75
FOOT PEDALS, LEFT AND RIGHT TRACK DRIVE ………………… 57
FUEL COOLER ………………………………………….120
FUEL HEATER SWITCH …………………………………… 70
FUEL TANK ……………………………………………118
CAPACITY …………………………………………118
optional bottom fuelling system …………………….118
FILLING INSTRUCTIONS …………………………..119
FUSES AND RELAYS …………………………………….. 58
GRAFFITI REMOVAL ……………………………………..139
HAND FILL PUMP, HYDRAULIC OIL ………………………….123
HORN, SAFETY ALERT – SWITCH …………………………… 73
HOT WATER SHUT OFF VALVES (ENGINE) …………………….. 79
HYDRAULIC OIL FILTERS …………………………………123
HYDRAULIC OIL LEVEL SIGHT GAUGES ……………………….121
HYDRAULIC OIL TANK ……………………………………120
IGNITION KEY SWITCH ………………………………….. 71
INSTRUCTIONS, VEHICLE MOVING …………………………..140
INSTRUMENT PANEL …………………………………….. 62
BATTERY DISCONNECT – SWITCH ……………………….. 68
BULB TEST – SWITCH ………………………………. 69
ENGINE DIAGNOSTICS CONNECTION ……………………… 62
ENGINE DISPLAY AND DIAGNOSTICS MODULE ………………. 63
ENGINE POWER DOOR – SWITCH ………………………… 62
FILTER BYPASS, HYD. OIL – WARNING LIGHT …………….. 67
FUEL LEVEL – GAUGE ……………………………….. 66
HYDRAULIC OIL LOW – LIGHT AND HORN …………………. 67
HYDRAULIC OIL TEMPERATURE – GAUGE, LIGHT AND HORN ……. 66
LIGHTS, SERVICE – SWITCH ………………………….. 62
MASTER ALARM …………………………………….. 62
PILOT SYSTEM “OFF” – LIGHT ………………………… 67
PILOT SYSTEM “ON” – LIGHT …………………………. 67
POWER ENGINE DOOR – SWITCH ………………………… 62
ROOF/DOOR OPEN – LIGHT ……………………………. 67
SAW “ON” – LIGHT …………………………………. 67
SERVICE LIGHTS ON – WARNING LIGHT ………………….. 68
SERVICE MODE – SWITCH …………………………….. 69
TACHOMETER – GAUGE ……………………………….. 66
INTERIOR LIGHTS ……………………………………… 80
JOYSTICKS, LEFT AND RIGHT HAND ………………………… 53
JUMPER BAR CABLE CONNECTION ……………………………118
KEY SWITCH ………………………………………….. 71
LEVELLING CONTROLS, JOYSTICKS …………………………. 54
LEVELLING ELECTRONIC ADJUSTMENT PROCEDURE ……………….103
LIGHTS, INTERIOR …………………………………….. 80
LIGHTS, SERVICE ……………………………………… 62
LIGHTS, WORK ………………………………………… 70
MACHINE PREPARATION…………………………………… 51
SYSTEM TEST AND WARM-UP ……………………………136
MASTER ALARM ………………………………………… 62
MOVING, INSTRUCTIONS ………………………………….140
OPERATING MACHINE …………………………………….128
PRE-START CHECKS ………………………………….128
OPERATING TIPS WITH LOAD SENSING ……………………….137
OPERATOR’S SEAT (SEATS INC.) ………………………….114
PILOT OFF LIGHT ……………………………………… 67
PILOT ON LIGHT ………………………………………. 67
PILOT SYSTEM INTERLOCK SWITCH (FRONT DOOR) ……………… 72
PILOT SYSTEM “OFF “- PUSH BUTTON SWITCH ………………… 72
PILOT SYSTEM ON (RESET) – PUSH BUTTON SWITCH ……………. 72
POWER ENGINE DOOR – SWITCH ……………………………. 62
PRECLEANER, ENGINE AIR ………………………………..124
REMOVAL OF ANTI-CORROSION SPRAY (if applicable) ………….139
RETURN FILTERS ~ HYDRAULIC OIL …………………………122
ROOF/DOOR OPEN – LIGHT ……………………………….. 67
SAW – SWITCH ………………………………………… 73
SEAT, OPERATOR’S (SEATS INC.) …………………………114
SERVICE ACCESS DOORS ………………………………….116
SERVICE LIGHTS ………………………………………. 62
STARTING ENGINE ………………………………………132
STEREO CASSETTE AM/FM RADIO …………………………… 80
SWING BRAKE – SWITCH WITH LIGHT ……………………….. 70
SWING CONTROL, JOYSTICK ………………………………. 53
SYSTEM FUSES AND RELAYS ………………………………. 58
THROTTLE SWITCH ……………………………………… 71
TRACK DRIVE, LEFT AND RIGHT …………………………… 57
TRACK, LOW/DRIVE – SWITCH WITH LIGHT …………………… 73
TRAVELLING (BOOM RAISED) ………………………………137
VEHICLE MOVING INSTRUCTIONS ……………………………140
VENT/BREATHER, HYDRAULIC TANK ………………………….121
WARNING LIGHTS See INSTRUMENT PANEL……………………. 52
WINDOWS – CLEANING ……………………………………139
WORK LIGHTS SWITCH …………………………………… 70
WRIST CONTROL, JOYSTICKS ……………………………… 53
SECTION 3 – LUBRICATION & MAINTENANCE……………………….141
ACCESS DOOR, UNDERCARRIAGE, SWIVEL …………………….167
AIR CONDITIONING, CHECKING THE SYSTEM ………………….156
AIR INTAKE MAINTENANCE ……………………………….164
APPROVED HYDRAULIC OILS ………………………………151
CHECKING THE AIR CONDITIONING SYSTEM …………………..156
EMERGENCY EXITS, CHECK MONTHLY ………………………..145
ENGINE AIR CLEANER MAINTENANCE ………………………..164
ER BOOM SYSTEM ………………………………………155
FILTER AND LUBRICATION SCHEDULE ……………………….152
FILTERS………………………………………………141
CHANGING HYDRAULIC RETURN FILTERS ………………….160
FUEL TANK STRAINER ……………………………….159
HYDRAULIC OIL RETURN FILTERS ………………………160
HYDRAULIC OIL RETURN STRAINERS/DIFFUSERS ……………163
PILOT, HIGH PRESSURE ……………………………..162
SERVICING GUIDELINES FOR OIL FILTERS ……………….160
FILTERS, HYDRAULIC OIL ……………………………….160
FIRE PREVENTION ……………………………………..146
GENERAL MAINTENANCE ………………………………….145
HYDRAULIC OIL FILTERS ………………………………..160
HYDRAULIC OILS ………………………………………151
LUBRICATION POINTS DIAGRAM, LEVELLER …………………..148
LUBRICATION POINTS DIAGRAM, LEVELLER COMPONENTS …………149
LUBRICATION SCHEDULE …………………………………152
NEW MACHINE MAINTENANCE ………………………………142
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT ……..142
INITIAL PRE-DELIVERY INSPECTION ……………………142
TIGHTENING POINTS ………………………………..142
OIL LOST FROM LEAKAGE ………………………………..145
OIL SAMPLE COLLECTION PROCEDURES ………………………144
OIL SAMPLING PROGRAM …………………………………143
parking boom ………………………………………..155
PRESSURE SETTINGS …………………………………..173
PREVENTIVE MAINTENANCE SCHEDULE ……………………….142
SCHEDULED MAINTENANCE………………………………….141
Frequently ………………………………………147
8 hours …………………………………………147
24 HOURS ………………………………………..148
125 HOURS ……………………………………….148
250 HOURS ……………………………………….149
500 HOURS ……………………………………….150
1000 HOURS ………………………………………150
2000 HOURS ………………………………………150
LUBRICATION POINTS DIAGRAM, LEVELLER ……………….148
LUBRICATION POINTS DIAGRAM, LEVELLER COMPONENTS ……..149
SERVICE PLATFORM (IF EQUIPPED) ………………………..153
SWING DRIVE GEARBOX……………………………………141
LOWER BEARING LUBRICATION …………………………154
LUBRICATION OF SWING PINION AND SWING BEARING ……….154
UPPER GEARING LUBRICATION …………………………154
TORQUE CHART ………………………………………..168
TORQUE CHART, GENERAL ………………………………..169
TORQUE, FLUID CONNECTIONS …………………………….170
WEIGHTS OF COMMERCIAL WOOD ……………………………175

IMAGES PREVIEW OF THE MANUAL:

TIGERCAT 822C L822C 830C L830C FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V