Tigercat 860 870 L870 Feller Buncher Owner’s Manual PDF

Description

Tigercat 860 870 L870 FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat 860 870 L870 FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the 860/870 Feller Bunchers
Serial numbers:-
8600501 to 8600999; 86011001 to86011449
8700101 to 8700499; 87011001 to 87011449
If configured as a Leveller:-
870T0131 to 870T0449; 87021001 to 87021449.

• The operator’s manual will assist the operator with the techniques of proper and safe operation of the 870B
  Feller Buncher. There is also important information regarding the safe operation of the saw head. The
  service manual contains safety and servicing procedures and a preventive maintenance schedule to ensure
  optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the appropriate
  information.
• The phrase “and up” appearing in this manual after the serial number implies that the related information is
  current for any machine serial number HIGHER than the serial number preceding the “and up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat 860 870 L870 FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD 

860/870/L870 OPERATOR’S ISSUE 5.1……………………………… 1
INTRODUCTION…………………………………………….. 3
NON-APPROVED FIELD PRODUCT CHANGES…………………………. 4
SECTION 1 – SAFETY…………………………………………… 5
BATTERY DISCONNECT SWITCH ………………………………… 13
CAB EXITS ………………………………………………. 10
COOLING SYSTEM ………………………………………….. 16
EMERGENCY CAB EXITS ……………………………………… 10
ENGINE DOORS ……………………………………………. 16
ER BOOM SYSTEM PRECAUTIONS ……………………………….. 17
EXHAUST FUMES …………………………………………… 18
FELLING TREES …………………………………………… 13
FIRE PREVENTION………………………………………….. 5
FIRE PREVENTION GUIDELINES ……………………………. 18
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ……………. 19
WHAT TO DO AFTER A FIRE ………………………………. 20
WHAT TO DO IN CASE OF A MACHINE FIRE …………………… 20
FIRST AID ………………………………………………. 8
FLUID LEAKS …………………………………………….. 15
HYDRAULIC PRESSURE HAZARD ………………………………… 16
LEVELLING MACHINE PRECAUTIONS …………………………….. 17
LOOSE CLOTHING HAZARD ……………………………………. 16
PARKING HAZARDS …………………………………………. 13
PROTECTIVE CLOTHING ……………………………………… 7
SAFETY INTERLOCK SWITCHES ON LEFT ARM REST …………………. 11
SAFETY PRECAUTIONS, GENERAL ………………………………. 7
SAFETY PRECAUTIONS, OPERATING …………………………….. 10
SAFETY PRECAUTIONS, SERVICING …………………………….. 14
SAFETY SYMBOLS ………………………………………….. 6
SIGNAL WORDS ……………………………………………. 6
WELDING, PRIOR TO ……………………………………….. 15
APPENDIX – USING HIGH SPEED DISC SAWS SAFELY……………………. 21
Comments and instructions…………………………………. 21
Direction of throw …………………………………… 27
High angle wrist rotation ability ……………………… 28
Recognizing the Dangers ………………………………. 27
Throwing long wood pieces …………………………….. 30
Dangers ………………………………………………… 23
forward ………………………………………………… 22
Be aware of the hazards ………………………………. 22
Other instructions …………………………………… 23
Safe practices ………………………………………. 23
Several types of heads involved ……………………….. 22
Stored energy ……………………………………….. 22
HIGH ANGLE WRIST ROTATION CAPABILITY ………………………. 29
Saw Head Don’ts …………………………………………. 35
Type of Housing makes a Difference ………………………… 24
SECTION 2 – CONTROLS & OPERATION………………………………. 37
AIR CONDITIONER/HEATER …………………………………. 66
AM/FM STEREO (EARLIER STYLE) ……………………………. 66
AM/FM STEREO RADIO/CD PLAYER ……………………………. 66
BATTERY DISCONNECT SWITCH, EARLIER MACHINES ………………. 80
BATTERY DISCONNECT SWITCH, LATER MACHINES ………………… 81
CARE OF THE MACHINE …………………………………….106
CIRCUIT BREAKERS AND FUSES………………………………… 37
ALTERNATOR FUSIBLE LINK, EARLIER MACHINES …………….. 46
ENGINE ANTI-STALL FUSE ……………………………… 47
ENGINE COMPUTER FUSES FOR QSL9 ENGINES ONLY …………… 46
MAIN SYSTEM FUSES, ENGINE COMP. ……………………… 47
REAR PANEL ………………………………………… 46
START AND FUEL SOLENOID RELAYS (EARLIER MACHINES) ……… 47
START, DOOR AND ENGINE GRID RELAYS (LATER MACHINES …….. 47
SYSTEM CIRCUIT BREAKERS (EARLIER MACHINES) ……………. 46
SYSTEM CIRCUIT BREAKERS (LATER MACHINES) ……………… 46
CLEANING A/C CONDENSER, OILCOOLER AND RADIATOR ……………. 92
CLEANING INSTRUCTIONS FOR LEXAN WINDOWS …………………..106
CONTROL PANEL……………………………………………. 37
EARLIER MACHINES …………………………………… 59
ALARM OVERRIDE – switch, momentary (SOME EARLIER M …. 61
ANTI-STALL – switch with light …………………… 61
CIGAR/CIGARETTE LIGHTER …………………………. 61
ETHER STARTING AID – switch, momentary (OPTIONAL) ….. 62
HORN, SAFETY ALERT – switch ……………………… 63
HYDRAULIC TANK PRESSURIZATION – switch (SOME EARLI …. 59
IGNITION – key switch …………………………… 61
SAW – switch with light …………………………. 59
SWING BRAKE – switch with light ………………….. 61
THROTTLE CONTROL, ELECTRONIC – EARLIER CUMMINS ‘C’ …. 63
TRACK, LOW/DRIVE – switch with light ……………… 60
LATER MACHINES with SQL9 ENGINE ……………………… 52
ANTI-STALL – switch with light …………………… 53
CIGAR/CIGARETTE LIGHTER …………………………. 53
HORN, SAFETY ALERT – switch ……………………… 54
IGNITION – key switch …………………………… 53
PILOT RESET – switch, momentary ………………….. 52
PILOT SYSTEM SHUT OFF – limit switch ……………… 52
SAW – switch with light …………………………. 52
SWING BRAKE – switch with light ………………….. 54
THROTTLE CONTROL, ELECTRONIC – (CUMMINS QSL9 ENGI …. 54
TRACK,LOW/DRIVE – switch with light ………………. 53
COOLANT DISCONNECTS ……………………………………. 81
DOME LIGHT ……………………………………………. 65
EMERGENCY EXIT, REAR WINDOW …………………………….. 66
EMERGENCY EXIT, SKYLIGHT ……………………………….. 65
EMERGENCY EXITS, MAINTENANCE GUIDE ………………………. 78
ENGINE AIR INTAKE – EARLIER MACHINES …………………….. 91
AIR BYPASS PASSAGE, SUMMER/WINTER ……………………. 91
FILTER RESTRICTION INDICATOR ………………………… 91
ENGINE AIR INTAKE – LATER MACHINES…………………………. 38
AIR CLEANER ……………………………………….. 90
AIR CLEANER UNLOADER VALVE ………………………….. 90
FILTER RESTRICTION INDICATOR ………………………… 90
ENGINE COMPARTMENT …………………………………….. 80
ENGINE ENCLOSURE DOORS……………………………………. 38
HAND PUMP …………………………………………. 65
release knob ………………………………………. 64
switch ……………………………………………. 64
ENGINE, RESTARTING AFTER ENGINE RUN OUT OF FUEL …………..103
ENGINE, STARTING…………………………………………. 38
CUMMINS QSL9 ……………………………………….100
CUMMINS’C’ AND JOHN DEERE 6081 ……………………….101
ENGINE, STARTING, COLD WEATHER…………………………….. 38
CUMMINS QSL9 ……………………………………….102
JOHN DEERE & CUMMINS ‘C’ ENGINES ……………………..102
ENGINE, STOPPING ……………………………………….103
ER BOOM OPERATION ……………………………………… 42
ER BOOM SYSTEM, SPECIAL OPERATING INSTRUCTIONS …………….105
ETHER, INSTALL A NEW CAN OF STARTING FLUID ……………….. 62
FAN, VENTILATION ………………………………………. 65
FELLING HEAD OPERATING INSTRUCTIONS ………………………106
FILTER, FRESH AIR – A/C UNIT ……………………………. 67
FILTER, PRE-FILL ………………………………………. 84
FILTER, RE-CIRCULATING AIR – A/C UNIT ……………………. 67
FILTERS. See also SECTION 3……………………………….. 38
FILTERS, RETURN, HYDRAULIC TANK …………………………. 85
FIRE EXTINGUISHERS, PORTABLE………………………………. 38
INSPECTION ………………………………………… 71
LOCATION ………………………………………….. 70
FIRE SUPPRESSION SYSTEM – KIDDE, EARLIER MACHINES …………. 70
CHARGE GAUGE ………………………………………. 70
CONTROL BOX ……………………………………….. 71
INSPECTION ………………………………………… 71
PDI AND SERVICING ………………………………….. 72
THERMOSTATS AND NOZZLES …………………………….. 71
FIRE SUPPRESSION SYSTEM, AMEREX, LATER MACHINES……………… 38
AVOID DAMAGE AND FALSE DISCHARGES ……………………. 75
COMPONENT LOCATIONS ………………………………… 75
CONTROL PANEL ……………………………………… 73
INSPECTION ………………………………………… 74
MANUAL ACTUATION SWITCH …………………………….. 75
OPERATION …………………………………………. 73
THERMOSTATS AND NOZZLE ……………………………… 73
FOOT PEDALS, TRACK DRIVE ……………………………….. 44
FUEL FILLER CAP WITH STRAINER …………………………… 83
FUEL LEVEL SENDER ……………………………………… 83
FUEL TANK SHUT-OFF VALVES ………………………………. 82
FUEL TANKS ……………………………………………. 82
FUSES AND CIRCUIT BREAKERS ……………………………… 46
HOT WATER SHUT OFF VALVE (ENGINE) ……………………….. 68
HYDRAULIC OIL TANK……………………………………….. 39
FILTER RESTRICTION GAUGE ……………………………. 86
FILTER/STRAINER SERVICE NOTE ………………………… 86
HYDRAULIC HAND FILL PUMP ……………………………. 85
HYDRAULIC OIL HEATER (OPTIONAL) ……………………… 86
LOCATION ………………………………………….. 84
OIL LEVEL SIGHT GAUGE ………………………………. 85
RETURN FILTERS ~ HYDRAULIC OIL ………………………. 85
HYDRAULIC TANK PRESSURIZATION SYSTEM …………………….. 86
COMPRESSOR METHOD ………………………………….. 88
THERMAL EXPANSION METHOD ……………………………. 89
TURBOCHARGER AIR …………………………………… 87
INSTRUMENT PANEL…………………………………………. 39
EARLIER MACHINES …………………………………… 56
BULB TEST SWITCH ……………………………….. 56
DIMMER CONTROL …………………………………. 57
ENGINE COOLANT TEMP. – gauge and horn …………….. 57
ENGINE OIL PRESSURE – gauge and horn ……………… 57
FILTER BYPASS – warning light ……………………. 56
FUEL LEVEL – gauge ……………………………… 58
HOUR METER …………………………………….. 58
HYDRAULIC OIL LOW – light and horn ……………….. 56
HYDRAULIC OIL TEMPERATURE – gauge and horn ………… 57
HYDRAULIC TANK PRESSURE – gauge (SOME EARLIER MACH …. 58
LOW COOLANT – warning light ……………………… 56
PUMP INLET – warning light ………………………. 56
TACHOMETER …………………………………….. 57
TREE COUNTER …………………………………… 56
VOLTMETER ……………………………………… 57
LATER MACHINES with QSL9 ENGINE ……………………… 48
BULB TEST SWITCH ……………………………….. 49
DIMMER CONTROL …………………………………. 49
ENGINE COMPUTER FAULT CODE LIGHTS ………………… 49
ENGINE COOLANT TEMPERATURE – gauge ……………….. 51
ENGINE DIAGNOSTICS CONNECTION ……………………. 49
ENGINE DISPLAY AND DIAGNOSTICS MODULE (MDDM) ………. 50
ENGINE OIL PRESSURE – gauge ……………………… 50
FILTER BY-PASS – warning light …………………… 48
FUEL LEVEL – gauge ……………………………… 51
HYDRAULIC OIL LOW – warning light and master alarm …. 48
HYDRAULIC OIL TEMPERATURE – warning light and mast …. 49
LOW COOLANT – warning light and master alarm ………. 49
MASTER ALARM …………………………………… 48
STOP ENGINE – warning light ……………………… 49
TACHOMETER …………………………………….. 50
TREE COUNTER …………………………………… 49
VOLTMETER ……………………………………… 51
WAIT TO START – warning light ……………………. 49
WARNING – warning light …………………………. 49
WATER IN FUEL – warning light ……………………. 49
JOYSTICK CONTROLS ……………………………………… 42
JOYSTICK CONTROLS, ER BOOM OPTION ……………………….. 42
JOYSTICK CONTROLS, LEVELLER …………………………….. 43
JUMPER BAR CABLE CONNECTION, EARLIER …………………….. 80
JUMPER BAR CABLE CONNECTION, LATER ………………………. 81
LOAD SENSING, OPERATING TIPS …………………………….105
MACHINE PREPARATION………………………………………. 40
SYSTEM TEST AND WARM-UP ……………………………..104
OPERATING MACHINE ……………………………………… 94
PRE-START CHECKS …………………………………… 94
OPERATOR’S SEAT ……………………………………….. 76
SERVICE LIGHTS – switch ………………………………… 64
SKYLIGHT AND REAR WINDOW………………………………….. 40
EMERGENCY EXITS, MAINTENANCE GUIDE …………………… 78
SKYLIGHT/EMERGENCY EXIT ………………………………… 65
STARTING ENGINE………………………………………….. 40
CUMMINS ‘C’ AND JOHN DEERE 6081 ………………………101
CUMMINS QSL9 ……………………………………….100
THROTTLE CONTROL – EARLIER JOHN DEERE ENGINE ……………… 63
THROTTLE CONTROL, ELECTRONIC – CUMMINS QSL9 ENGIN ………… 54
THROTTLE CONTROL, ELECTRONIC – EARLIER CUMMINS ‘C’ ………… 63
TRACK DRIVE, FOOT PEDALS ……………………………….. 44
TRAVELLING (BOOM RAISED) ……………………………….105
WINDOWS, CLEANING ………………………………………106
WORK LIGHTS – switch …………………………………… 64
SECTION 3 – LUBRICATION & MAINTENANCE…………………………..109
AIR CONDITIONING SYSTEM……………………………………109
A/C SYSTEM TOTAL CAPACITIES ………………………….120
CHECKING SYSTEM ……………………………………..120
CONDENSER CORE ………………………………………120
AIR INTAKE MAINTENANCE…………………………………….109
AIR CLEANER …………………………………………132
CHANGING FILTER ELEMENTS ………………………….133
ENGINE AIR PRECLEANER ………………………………..132
FILTER RESTRICTION INDICATOR ………………………….133
INTAKE TUBING AND JOINTS ……………………………..133
APPROVED HYDRAULIC OILS ………………………………….115
EMERGENCY EXITS, CHECK MONTHLY ……………………………111
FILTER AND LUBRICATION SCHEDULE …………………………..117
FILTERS………………………………………………….109
ENGINE FILTERS ………………………………………122
FUEL FILTER/WATER SEPARATOR …………………………..122
FUEL FILTER/WATER SEPARATOR, REMOTE ……………………122
FUEL TANK STRAINERS ………………………………….124
HYDRAULIC OIL PILOT FILTER ……………………………124
FILTER, CLOG INDICATOR ……………………………124
HYDRAULIC OIL PRE-FILL FILTER …………………………126
HYDRAULIC OIL RETURN FILTERS ………………………….127
HYDRAULIC OIL RETURN STRAINERS ………………………..130
REMOVE AND REPLACE …………………………………..122
SERVICING GUIDELINES FOR OIL FILTERS …………………..125
FIRE PREVENTION …………………………………………111
FUEL TANK SHUT-OFF VALVES ………………………………..123
FUEL TANK STRAINERS……………………………………….109
CHANGING/CLEANING ……………………………………124
GENERAL MAINTENANCE ……………………………………..111
HYDRAULIC OILS……………………………………………109
APPROVED HYDRAULIC OILS ………………………………115
TEMPERATURE OPERATING RANGE …………………………..115
HYDRAULIC TANK ………………………………………….128
LUBRICATION POINTS DIAGRAM, LEVELLER ………………………114
LUBRICATION SCHEDULE …………………………………….117
NEW MACHINE MAINTENANCE ………………………………….110
FIRST 50-100 HOUR INSPECTION REPORT ……………………110
INITIAL PRE-DELIVERY INSPECTION ……………………….110
TIGHTENING POINTS ……………………………………110
OIL LOST FROM LEAKAGE ……………………………………110
PRESSURE SETTING PROCEDURES………………………………..109
…….. See SERVICE MANUAL…………………………….109
PRESSURE SETTING VALUES……………………………………109
…….. See SERVICE MANUAL…………………………….109
PREVENTIVE MAINTENANCE SCHEDULE …………………………..110
SCHEDULED MAINTENANCE……………………………………..109
FREQUENTLY ………………………………………….112
8 HOURS …………………………………………….112
24 HOURS ……………………………………………112
125 HOURS …………………………………………..112
250 HOURS …………………………………………..113
500 HOURS …………………………………………..113
1000 HOURS ………………………………………….114
2000 HOURS ………………………………………….114
3000 HOURS ………………………………………….114
LUBRICATION POINTS DIAGRAM, LEVELLER …………………..114
SWING DRIVE GEARBOX LUBRICATION …………………………..119
TORQUE CHART ……………………………………………134
TORQUE CHART, GENERAL ……………………………………135

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TIGERCAT 860 870 L870 FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V