Tigercat H860C H870C LH870C HARVESTER Operator’s Manual – PDF DOWNLOAD

Description

Tigercat H860C H870C LH870C HARVESTER Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Tigercat H860C H870C LH870C HARVESTER Operator’s Manual – PDF DOWNLOAD

INTRODUCTION:

An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the H860C/H870C/LH870C
Harvesters
Serial numbers:-
86031501 and up
87031501 and up
87081501 and up

• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  H860C/H870C/LH870C Harvester. There is also important information regarding the safe operation of the
  attachment. The service manual contains safety and servicing procedures and a preventive maintenance
  schedule to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the appropriate
  information.
• The phrase “and up” appearing in this manual after the serial number implies that the related information is
  current for any machine serial number HIGHER than the serial number preceding the “and up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat H860C H870C LH870C HARVESTER Operator’s Manual – PDF DOWNLOAD

H860C H870C LH870C OPERATOR ISSUE 2.1…………………………. 1
INTRODUCTION……………………………………………. 3
NON-APPROVED FIELD PRODUCT CHANGES………………………… 4
SECTION 1 – SAFETY………………………………………….. 5
Battery safety …………………………………………. 10
CAB EXITS ……………………………………………… 11
COOLING SYSTEM …………………………………………. 21
EMERGENCY CAB EXITS …………………………………….. 11
ENGINE DOORS …………………………………………… 23
ER BOOM SYSTEM PRECAUTIONS ………………………………. 22
EXHAUST FUMES ………………………………………….. 23
FIRE PREVENTION ………………………………………… 24
FIRE PREVENTION GUIDELINES …………………………… 24
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE …………… 25
WHAT TO DO AFTER A FIRE ……………………………… 26
WHAT TO DO IN CASE OF A MACHINE FIRE ………………….. 25
FLUID LEAKS ……………………………………………. 21
Harvesting Attachment – General Safety ……………………. 16
HAZARD ZONE ……………………………………………. 7
HYDRAULIC PRESSURE HAZARD ……………………………….. 21
LOOSE CLOTHING HAZARD …………………………………… 21
machine stability and traction …………………………… 13
parking the machine …………………………………….. 18
PROTECTIVE CLOTHING …………………………………….. 6
SAFETY INTERLOCK SWITCHES ON CAB DOORS ……………………. 12
SAFETY PRECAUTIONS, GENERAL ……………………………… 6
SAFETY PRECAUTIONS, OPERATING ……………………………. 11
SAFETY PRECAUTIONS, SERVICING ……………………………. 19
SAFETY SYMBOLS …………………………………………. 6
SIGNAL WORDS …………………………………………… 6
WELDING, PRIOR TO ………………………………………. 19
Working with oil ……………………………………….. 8
SECTION 2 – CONTROLS & OPERATION……………………………… 29
AIR CONDITIONER/HEATER CONTROLS ………………………… 60
AM/FM STEREO CD ………………………………………. 69
AMEREX FIRE SUPPRESSION SYSTEM (OPTIONAL) ……………….. 63
ANTI-STALL – SWITCH WITH LIGHT …………………………. 58
AUXILIARY POWER OUTLET ………………………………… 62
BATTERY BOOSTER JUMPER PLUG………………………………. 29
860*1571 TO 860*1699, 870*1571 TO 870*1699 …………… 41
860*1700 AND UP, 870*1700 AND UP ……………………. 45
BATTERY DISCONNECT SWITCH………………………………… 29
860*1571 TO 860*1699, 870*1571 TO 870*1699 …………… 51
860*1700 AND UP, 870*1700 AND UP ……………………. 56
BOOM CONTROLS…………………………………………… 29
ATTACHMENT, ROTATE ………………………………… 33
BOOM, FORWARD/BACK ………………………………… 33
BOOM, UP/DOWN …………………………………….. 33
TELESCOPIC BOOM …………………………………… 33
CARE OF THE MACHINE ……………………………………122
CASE DRAIN STRAINERS …………………………………..107
CIGARETTE LIGHTER …………………………………….. 62
CLEANING……………………………………………….. 29
REMOVAL OF ANTI-CORROSION SPRAY (if applicable) ……….123
CLEANING A/C CONDENSER, OIL COOLER, RADIATOR……………….. 29
AND CHARGE AIR COOLER ………………………………110
CLEANING INSTRUCTIONS FOR LEXAN WINDOWS ………………….123
COMPUTER CONTROL SYSTEM (IQAN MDM DISPLAY) ………………. 72
ALTERNATE MENUS …………………………………… 74
CYCLE COUNTER …………………………………. 74
MACHINE SERVICE – HYDRAULIC OIL …………………. 75
TREE COUNTER ………………………………….. 74
CONTROL SYSTEM OVERVIEW ……………………………. 72
DIAGNOSTICS ADJUSTMENT MENUS ……………………….. 76
ADJUST DATE TIME SETTINGS (SETTINGS MENU) ………… 81
ADJUST FUNCTION PARAMETERS (PROPERTIES MENU) ……… 82
ADJUST LCD DISPLAY BRIGHTNESS (SETTINGS MENU) …….. 79
ADJUST OUTPUTS (PROPERTIES MENU) ………………… 84
LANGUAGE SETTINGS (SETTINGS MENU) ……………….. 80
MENU DESCRIPTIONS ……………………………… 77
MENU OPERATION ………………………………… 78
SOUND SETTINGS (SETTINGS MENU) ………………….. 80
ELECTRONIC ADJUSTMENT PROCEDURE, LEVELLING …………… 91
ADJUSTING CYLINDER TRACKING …………………….. 93
ADJUSTING FORWARD/REAR LEVELLING SPEED …………… 92
CHECKING LEVELLING SPEED (CYLINDER CYCLE TIMES) ….. 91
ELECTRONIC ADJUSTMENT PROCEDURE, TELESCOPIC&PUMP2 …….. 96
EXAMPLE – TELESCOPIC BOOM FUNCTION ADJUSTMENT …… 97
SYSTEM COMPONENTS …………………………………. 72
SYSTEM WARNING MESSAGES ……………………………. 86
INFORMATION MESSAGES …………………………… 89
MODULE IS OFFLINE SYSTEM WARNING ………………… 86
WARNING MESSAGES ………………………………. 86
CONTROL PANEL ………………………………………… 58
COOLING ASSEMBLY ………………………………………110
COOLING FAN – SWITCH ………………………………….. 62
DOORS, SERVICE ACCESS ………………………………….102
EMERGENCY EXITS…………………………………………. 30
CHECKING PROCEDURE FOR ESCAPE HATCH …………………. 70
CHECKING PROCEDURE FOR SIDE DOOR: …………………… 70
ESCAPE HATCH ……………………………………… 69
ESCAPE HATCH REMOVAL/REPLACEMENT ……………………. 70
MAINTENANCE GUIDE …………………………………. 70
SIDE DOOR ………………………………………… 69
ENGINE AIR CLEANER …………………………………….108
FILTER RESTRICTION INDICATOR ………………………..109
ENGINE AIR CLEANER UNLOADER VALVE ……………………….108
ENGINE AIR PRECLEANER ………………………………….108
ENGINE ANTI-STALL – SWITCH WITH LIGHT …………………… 58
ENGINE HOT WATER SHUT OFF VALVES ……………………….. 68
ENGINE, RESTARTING AFTER ENGINE RUN OUT OF FUEL ………….118
ENGINE, STARTING ………………………………………116
ENGINE, STARTING, COLD WEATHER ………………………….117
ENGINE, STOPPING ………………………………………118
ER BOOM SYSTEM, SPECIAL OPERATING INSTRUCTIONS ……………121
FILTER, FRESH AIR – A/C UNIT …………………………… 68
FILTER, RE-CIRCULATING AIR – A/C UNIT …………………… 68
FILTERS See also SECTION 3……………………………….. 30
FIRE SUPPRESSION SYSTEM (OPTIONAL)………………………… 30
AUTOMATIC OPERATION ……………………………….. 63
AVOIDING DAMAGE AND FALSE DISCHARGES DURING MACH ……… 66
COMPONENT LOCATIONS ……………………………….. 66
DISCHARGE OF THE SYSTEM ……………………………. 64
IN CASE OF FIRE …………………………………… 64
INSPECTION OF FIRE SUPPRESSION SYSTEM ……………….. 65
MANUAL OPERATION ………………………………….. 63
FOOT PEDALS, TRACK DRIVE ………………………………. 35
FUEL HEATER SWITCH ……………………………………. 59
FUEL TANK SHUT-OFF VALVES ………………………………104
FUEL TANKS ……………………………………………104
GRAFFITI REMOVAL ………………………………………123
HORN, SAFETY ALERT – SWITCH ……………………………. 61
HOT WATER SHUT OFF VALVES (ENGINE) ……………………… 68
HYDRAULIC OIL TANK …………………………………….105
FILTER RESTRICTION PRESSURE SWITCH …………………..106
FILTER/STRAINER SERVICE …………………………….106
HYDRAULIC FILL PUMP ………………………………..105
HYDRAULIC OIL FILTERS ………………………………106
HYDRAULIC OIL HEATER (OPTIONAL) ……………………..107
IGNITION KEY SWITCH …………………………………… 59
INSTRUCTIONS, VEHICLE MOVING ……………………………124
INSTRUMENT PANEL………………………………………… 31
860*1501 TO 860*1699, 870*1501 TO 870*1699 …………… 47
BATTERY DISCONNECT – SWITCH …………………….. 51
BULB TEST SWITCH ………………………………. 51
ENGINE DIAGNOSTICS CONNECTION …………………… 47
ENGINE DISPLAY AND DIAGNOSTICS MODULE (MDDM) ……… 48
ENGINE POWER DOOR – SWITCH ……………………… 47
FAN SERVICE – SWITCH …………………………… 51
FILTER BYPASS, HYD. OIL – WARNING LIGHT ………….. 50
FUEL LEVEL – GAUGE …………………………….. 48
HYDRAULIC OIL LOW – LIGHT AND HORN ………………. 49
HYDRAULIC OIL TEMPERATURE GAUGE AND HORN …………. 49
LIGHTS, SERVICE – SWITCH ……………………….. 47
LIGHTS, WORK – SWITCH ………………………….. 51
MASTER ALARM ………………………………….. 47
PILOT SYSTEM “OFF” LIGHT ……………………….. 50
PILOT SYSTEM “ON” LIGHT ………………………… 50
POWER ENGINE DOOR – SWITCH ……………………… 47
SAW “ON” LIGHT ………………………………… 50
TACHOMETER ……………………………………. 48
860*1700 AND UP, 870*1700 AND UP ……………………. 52
BATTERY DISCONNECT – SWITCH …………………….. 56
BULB TEST – SWITCH ……………………………. 57
ENGINE DIAGNOSTICS CONNECTION …………………… 52
ENGINE DISPLAY AND DIAGNOSTICS MODULE ……………. 53
ENGINE POWER DOOR – SWITCH ……………………… 52
FILTER BYPASS, HYD. OIL – WARNING LIGHT ………….. 55
FUEL LEVEL – GAUGE …………………………….. 53
HYDRAULIC OIL LOW – LIGHT AND HORN ………………. 54
HYDRAULIC OIL TEMPERATURE – GAUGE, LIGHT AND HORN …. 54
LIGHTS, SERVICE – SWITCH ……………………….. 52
MASTER ALARM ………………………………….. 52
PILOT SYSTEM “OFF” – LIGHT ……………………… 55
PILOT SYSTEM “ON” – LIGHT ………………………. 55
POWER ENGINE DOOR – SWITCH ……………………… 52
ROOF/DOOR OPEN – LIGHT …………………………. 56
SAW “ON” – LIGHT ………………………………. 55
SERVICE LIGHTS ON – WARNING LIGHT ……………….. 56
SERVICE MODE – SWITCH ………………………….. 57
TACHOMETER – GAUGE …………………………….. 53
INTERIOR LIGHTS ………………………………………. 69
JOYSTICKS, LEFT AND RIGHT HAND …………………………. 33
KEY SWITCH …………………………………………… 59
LEVELLING CONTROLS, JOYSTICKS ………………………….. 34
LEVELLING ELECTRONIC ADJUSTMENT PROCEDURE ……………….. 91
LIGHTS, INTERIOR ……………………………………… 69
LIGHTS, SERVICE ………………………………………. 47
LOAD SENSING, OPERATING TIPS ……………………………120
MACHINE PREPARATION……………………………………… 32
SYSTEM TEST AND WARM-UP …………………………….119
MASTER ALARM …………………………………………. 47
MOVING, INSTRUCTIONS …………………………………..124
OPERATING MACHINE ……………………………………..112
PRE-START CHECKS …………………………………..112
OPERATING TIPS WITH LOAD SENSING ………………………..120
OPERATOR’S SEAT ……………………………………….101
PILOT SYSTEM INTERLOCK SWITCH (FRONT DOOR) ………………. 60
PILOT SYSTEM “OFF “- PUSH BUTTON SWITCH …………………. 60
PILOT SYSTEM RESET – PUSH BUTTON SWITCH …………………. 60
POWER ENGINE DOOR – SWITCH …………………………….. 47
PRESSURIZED WATER SYSTEM ………………………………. 67
REMOVAL OF ANTI-CORROSION SPRAY (if applicable) …………..123
ROOF/DOOR OPEN – LIGHT ………………………………… 56
SAW – SWITCH …………………………………………. 61
SERVICE ACCESS DOORS …………………………………..102
SERVICE LIGHTS ……………………………………….. 47
STARTING ENGINE…………………………………………. 32
CUMMINS QSL9 ………………………………………116
STEREO AM/FM RADIO/CD …………………………………. 69
SWING BRAKE – SWITCH WITH LIGHT ………………………… 58
SWING CONTROL, JOYSTICK ……………………………….. 33
SYSTEM FUSES AND RELAYS………………………………….. 32
860*1501 TO 860*1570, 870*1501 TO 870*1570 …………… 36
860*1571 TO 860*1699, 870*1571 TO 870*1699 …………… 38
860*1700 AND UP, 870*1700 AND UP ……………………. 42
TELESCOPIC BOOM & PUMP 2 ELECTRONIC ADJUSTMENT PR ……….. 96
TELESCOPIC BOOM ELECTRONIC ADJUSTMENT PROCEDURE…………….. 32
ADJUSTABLE FUNCTIONS CHART …………………………. 97
THROTTLE SWITCH ………………………………………. 59
TRACK COMPONENTS………………………………………… 32
MEASURING TRACK SAG ………………………………..115
TRACK DRIVE, FOOT PEDALS ………………………………. 35
TRACK, LOW/DRIVE – SWITCH WITH LIGHT ……………………. 61
TRAVEL SPEED CONTROL LEVER …………………………….. 35
TRAVELLING (BOOM RAISED) ………………………………120
VEHICLE MOVING INSTRUCTIONS …………………………….124
WARNING LIGHTS See INSTRUMENT PANEL……………………….. 32
WINDOWS, CLEANING ……………………………………..123
WORK LIGHTS SWITCH ……………………………………. 58
SECTION 3 – LUBRICATION & MAINTENANCE………………………….125
AIR CONDITIONING, CHECKING THE SYSTEM …………………….138
AIR INTAKE MAINTENANCE ………………………………….148
APPROVED HYDRAULIC OILS …………………………………134
CASE DRAIN STRAINERS ……………………………………145
CHECKING THE AIR CONDITIONING SYSTEM ……………………..138
EMERGENCY EXITS, CHECK MONTHLY …………………………..127
ENGINE AIR CLEANER MAINTENANCE …………………………..148
ER BOOM SYSTEM …………………………………………136
FILTER AND LUBRICATION SCHEDULE ………………………….135
FILTERS…………………………………………………125
CHANGING HYDRAULIC OIL RETURN FILTERS …………………145
ENGINE FILTERS ……………………………………..140
FUEL FILTER/WATER SEPARATOR ………………………….140
FUEL TANK STRAINERS …………………………………142
HYDRAULIC OIL PRE-FILL FILTER ………………………..144
HYDRAULIC OIL RETURN FILTERS …………………………145
HYDRAULIC OIL RETURN STRAINERS ……………………….147
SERVICING GUIDELINES FOR OIL FILTERS ………………….144
FIRE PREVENTION ………………………………………..127
FUEL TANK SHUT-OFF VALVES ……………………………….142
GENERAL MAINTENANCE …………………………………….127
HYDRAULIC OIL FILTERS …………………………………..146
HYDRAULIC OILS, APPROVED ………………………………..134
LUBRICATION POINTS DIAGRAM, LEVELLER ……………………..131
LUBRICATION SCHEDULE ……………………………………135
NEW MACHINE MAINTENANCE …………………………………126
FIRST 50-100 HOUR INSPECTION REPORT …………………..126
INITIAL PRE-DELIVERY INSPECTION ………………………126
TIGHTENING POINTS …………………………………..126
OIL LOST FROM LEAKAGE …………………………………..126
PRESSURE AND SPEED SETTINGS ……………………………..154
PRESSURE SETTING PROCEDURES……………………………….125
…….. See SERVICE MANUAL……………………………125
PREVENTIVE MAINTENANCE SCHEDULE ………………………….126
SCHEDULED MAINTENANCE…………………………………….125
FREQUENTLY …………………………………………129
8 HOURS ……………………………………………129
24 HOURS …………………………………………..130
125 HOURS ………………………………………….130
250 HOURS ………………………………………….130
500 HOURS ………………………………………….131
1000 HOURS …………………………………………132
2000 HOURS …………………………………………132
LUBRICATION POINTS DIAGRAM, LEVELLER ………………….131
SWING DRIVE LUBRICATION…………………………………..125
GEARBOX LOWER BEARINGS ……………………………..137
GEARBOX UPPER GEARING ……………………………….137
SWING PINION AND SWING BEARING ……………………….137
TORQUE CHART …………………………………………..150
TORQUE CHART, GENERAL …………………………………..151
TORQUE, FLUID CONNECTIONS ……………………………….152

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TIGERCAT H860C H870C LH870C HARVESTER OPERATOR’S MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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