Tigercat S860C LS870C SHOVEL LOGGER OPERATOR’S MANUAL – PDF DOWNLOAD

Description

Tigercat S860C LS870C SHOVEL LOGGER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat S860C LS870C SHOVEL LOGGER OPERATOR’S MANUAL – PDF DOWNLOAD 

INTRODUCTION :

An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the S860/LS870C Shovel Logger
Serial numbers:-
S860C 86051501 TO 86052499
LS870C 87001501 TO 87002499

• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  S860C/LS870C Shovel Logger. There is also important information regarding the safe operation of the saw
  head. The service manual contains safety and servicing procedures and a preventive maintenance schedule
  to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the appropriate
  information.
• The phrase “and up” appearing in this manual after the serial number implies that the related information is
  current for any machine serial number HIGHER than the serial number preceding the “and up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat S860C LS870C SHOVEL LOGGER OPERATOR’S MANUAL – PDF DOWNLOAD 

S860C LS870C OPERATOR ISSUE 2.2………………………………. 1
INTRODUCTION……………………………………………. 3
OPERATOR ENCLOSURE STANDARDS……………………………… 4
NON-APPROVED FIELD PRODUCT CHANGES………………………… 5
SECTION 1 – SAFETY………………………………………….. 7
BATTERY DISCONNECT SWITCH ……………………………….. 19
Battery safety …………………………………………. 12
CAB EXITS ……………………………………………… 13
COOLING SYSTEM …………………………………………. 22
EMERGENCY CAB EXITS …………………………………….. 13
ENGINE DOORS …………………………………………… 24
ER BOOM SYSTEM PRECAUTIONS ………………………………. 23
EXHAUST FUMES ………………………………………….. 24
FIRE PREVENTION ………………………………………… 27
DRY CHEMICAL CLEANUP PROCEDURES ………………………. 31
FIRE PREVENTION GUIDELINES …………………………… 27
WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED …………… 30
WHAT TO DO TO PREPARE FOR A MACHINE FIRE ………………. 28
WHAT TO DO WHEN A MACHINE FIRE OCCURS …………………. 29
FLUID INJECTION INJURY ………………………………….. 25
FLUID LEAKS ……………………………………………. 22
GREASE INJECTION INJURY …………………………………. 26
HYDRAULIC PRESSURE HAZARD ……………………………….. 22
LOOSE CLOTHING HAZARD …………………………………… 22
machine stability and traction …………………………… 15
MOVING TREES …………………………………………… 18
PARKING HAZARDS ………………………………………… 19
PROTECTIVE CLOTHING …………………………………….. 9
SAFETY INTERLOCK SWITCHES ON CAB DOORS ……………………. 14
SAFETY PRECAUTIONS, GENERAL ……………………………… 9
SAFETY PRECAUTIONS, OPERATING ……………………………. 13
SAFETY PRECAUTIONS, SERVICING ……………………………. 20
SAFETY SYMBOLS …………………………………………. 8
SIGNAL WORDS …………………………………………… 8
WELDING, PRIOR TO ………………………………………. 20
Working with oil ……………………………………….. 10
SECTION 2 – CONTROLS & OPERATION……………………………… 33
AIR CONDITIONER/HEATER CONTROLS ………………………… 64
AM/FM STEREO CD ………………………………………. 73
AMEREX FIRE SUPPRESSION SYSTEM (OPTIONAL) ……………….. 67
ANTI-STALL – SWITCH WITH LIGHT …………………………. 62
ATTACHMENT ELECTRONIC ADJUSTMENT PROCEDURE ………………100
AUXILIARY POWER OUTLET ………………………………… 66
BATTERY BOOSTER JUMPER PLUG………………………………. 33
860*1571 TO 860*1699, 870*1571 TO 870*1699 …………… 45
860*1700 AND UP, 870*1700 AND UP ……………………. 49
BATTERY DISCONNECT SWITCH………………………………… 33
860*1571 TO 860*1699, 870*1571 TO 870*1699 …………… 55
860*1700 AND UP, 870*1700 AND UP ……………………. 60
BOOM CONTROLS…………………………………………… 33
BOOM, FORWARD/BACK ………………………………… 37
BOOM, UP/DOWN …………………………………….. 37
CARE OF THE MACHINE ……………………………………126
CASE DRAIN STRAINERS …………………………………..111
CIGARETTE LIGHTER …………………………………….. 66
CLEANING……………………………………………….. 33
REMOVAL OF ANTI-CORROSION SPRAY (if applicable) ……….127
CLEANING A/C CONDENSER, OIL COOLER, RADIATOR……………….. 33
AND CHARGE AIR COOLER ………………………………114
CLEANING INSTRUCTIONS FOR LEXAN WINDOWS ………………….127
COMPUTER CONTROL SYSTEM (IQAN MDM DISPLAY) ………………. 76
ALTERNATE MENUS …………………………………… 78
CYCLE COUNTER …………………………………. 78
MACHINE SERVICE – HYDRAULIC OIL …………………. 79
TREE COUNTER ………………………………….. 78
CONTROL SYSTEM OVERVIEW ……………………………. 76
DIAGNOSTICS ADJUSTMENT MENUS ……………………….. 80
ADJUST DATE TIME SETTINGS (SETTINGS MENU) ………… 85
ADJUST FUNCTION PARAMETERS (PROPERTIES MENU) ……… 86
ADJUST LCD DISPLAY BRIGHTNESS (SETTINGS MENU) …….. 83
ADJUST OUTPUTS (PROPERTIES MENU) ………………… 88
LANGUAGE SETTINGS (SETTINGS MENU) ……………….. 84
MENU DESCRIPTIONS ……………………………… 81
MENU OPERATION ………………………………… 82
SOUND SETTINGS (SETTINGS MENU) ………………….. 84
ELECTRONIC ADJUSTMENT PROCEDURE, ATTACHMENT …………..100
ADJUSTABLE ATTACHMENT FUNCTIONS CHART …………….101
EXAMPLE – ROTATE FUNCTION ADJUSTMENT ……………101
GRAPPLE OPEN/CLOSE ……………………………..100
ROTATE (GRAPPLE) ……………………………….100
ELECTRONIC ADJUSTMENT PROCEDURE, LEVELLING …………… 95
ADJUSTING CYLINDER TRACKING …………………….. 97
ADJUSTING FORWARD/REAR LEVELLING SPEED …………… 96
CHECKING LEVELLING SPEED (CYLINDER CYCLE TIMES) ….. 95
SYSTEM COMPONENTS …………………………………. 76
SYSTEM WARNING MESSAGES ……………………………. 90
INFORMATION MESSAGES …………………………… 93
MODULE IS OFFLINE SYSTEM WARNING ………………… 90
WARNING MESSAGES ………………………………. 90
CONTROL PANEL ………………………………………… 62
COOLING ASSEMBLY ………………………………………114
cooling assembly COMPONENTS …………………………….114
COOLING FAN – SWITCH ………………………………….. 66
DOORS, SERVICE ACCESS ………………………………….106
EMERGENCY EXITS…………………………………………. 34
CHECKING PROCEDURE FOR ESCAPE HATCH …………………. 74
CHECKING PROCEDURE FOR SIDE DOOR: …………………… 74
ESCAPE HATCH ……………………………………… 73
ESCAPE HATCH REMOVAL/REPLACEMENT ……………………. 74
MAINTENANCE GUIDE …………………………………. 74
SIDE DOOR ………………………………………… 73
ENGINE AIR CLEANER …………………………………….112
FILTER RESTRICTION INDICATOR ………………………..113
ENGINE AIR CLEANER UNLOADER VALVE ……………………….112
ENGINE AIR PRECLEANER ………………………………….112
ENGINE ANTI-STALL – SWITCH WITH LIGHT …………………… 62
ENGINE HOT WATER SHUT OFF VALVES ……………………….. 72
ENGINE, RESTARTING AFTER ENGINE RUN OUT OF FUEL ………….122
ENGINE, STARTING ………………………………………120
ENGINE, STARTING, COLD WEATHER ………………………….121
ENGINE, STOPPING ………………………………………122
ER BOOM SYSTEM, SPECIAL OPERATING INSTRUCTIONS ……………125
FILTER, FRESH AIR – A/C UNIT …………………………… 72
FILTER, RE-CIRCULATING AIR – A/C UNIT …………………… 72
FILTERS See also SECTION 3……………………………….. 34
FUEL TANK STRAINERS ………………………………..108
FIRE SUPPRESSION SYSTEM (OPTIONAL)………………………… 34
AUTOMATIC OPERATION ……………………………….. 67
AVOIDING DAMAGE AND FALSE DISCHARGES DURING MACH ……… 70
COMPONENT LOCATIONS ……………………………….. 70
DISCHARGE OF THE SYSTEM ……………………………. 68
IN CASE OF FIRE …………………………………… 68
INSPECTION OF FIRE SUPPRESSION SYSTEM ……………….. 69
MANUAL OPERATION ………………………………….. 67
FOOT PEDALS, TRACK DRIVE ………………………………. 39
FUEL HEATER SWITCH ……………………………………. 63
FUEL TANK SHUT-OFF VALVES ………………………………108
FUEL TANKS ……………………………………………108
GRAFFITI REMOVAL ………………………………………127
GRAPPLE OPEN/CLOSE CONTROL, JOYSTICK ……………………. 37
GRAPPLE ROTATE CONTROL, JOYSTICK ……………………….. 37
HEEL IN/OUT CONTROL, JOYSTICK ………………………….. 37
HORN, SAFETY ALERT – SWITCH ……………………………. 65
HOT WATER SHUT OFF VALVES (ENGINE) ……………………… 72
HYDRAULIC OIL TANK …………………………………….109
FILTER RESTRICTION PRESSURE SWITCH …………………..110
FILTER/STRAINER SERVICE …………………………….110
HYDRAULIC FILL PUMP ………………………………..109
HYDRAULIC OIL FILTERS ………………………………110
HYDRAULIC OIL HEATER (OPTIONAL) ……………………..111
IGNITION KEY SWITCH …………………………………… 63
INSTRUCTIONS, VEHICLE MOVING ……………………………128
INSTRUMENT PANEL………………………………………… 35
860*1501 TO 860*1699, 870*1501 TO 870*1699 …………… 51
BATTERY DISCONNECT – SWITCH …………………….. 55
BULB TEST SWITCH ………………………………. 55
ENGINE DIAGNOSTICS CONNECTION …………………… 51
ENGINE DISPLAY AND DIAGNOSTICS MODULE (MDDM) ……… 52
ENGINE POWER DOOR – SWITCH ……………………… 51
FAN SERVICE – SWITCH …………………………… 55
FILTER BYPASS, HYD. OIL – WARNING LIGHT ………….. 54
FUEL LEVEL – GAUGE …………………………….. 52
HYDRAULIC OIL LOW – LIGHT AND HORN ………………. 53
HYDRAULIC OIL TEMPERATURE GAUGE AND HORN …………. 53
LIGHTS, SERVICE – SWITCH ……………………….. 51
LIGHTS, WORK – SWITCH ………………………….. 55
MASTER ALARM ………………………………….. 51
PILOT SYSTEM “OFF” LIGHT ……………………….. 54
PILOT SYSTEM “ON” LIGHT ………………………… 54
POWER ENGINE DOOR – SWITCH ……………………… 51
SAW “ON” LIGHT ………………………………… 54
TACHOMETER ……………………………………. 52
860*1700 AND UP, 870*1700 AND UP ……………………. 56
BATTERY DISCONNECT – SWITCH …………………….. 60
BULB TEST – SWITCH ……………………………. 61
ENGINE DIAGNOSTICS CONNECTION …………………… 56
ENGINE DISPLAY AND DIAGNOSTICS MODULE ……………. 57
ENGINE POWER DOOR – SWITCH ……………………… 56
FILTER BYPASS, HYD. OIL – WARNING LIGHT ………….. 59
FUEL LEVEL – GAUGE …………………………….. 57
HYDRAULIC OIL LOW – LIGHT AND HORN ………………. 58
HYDRAULIC OIL TEMPERATURE – GAUGE, LIGHT AND HORN …. 58
LIGHTS, SERVICE – SWITCH ……………………….. 56
MASTER ALARM ………………………………….. 56
PILOT SYSTEM “OFF” – LIGHT ……………………… 59
PILOT SYSTEM “ON” – LIGHT ………………………. 59
POWER ENGINE DOOR – SWITCH ……………………… 56
ROOF/DOOR OPEN – LIGHT …………………………. 60
SAW “ON” – LIGHT ………………………………. 59
SERVICE LIGHTS ON – WARNING LIGHT ……………….. 60
SERVICE MODE – SWITCH ………………………….. 61
TACHOMETER – GAUGE …………………………….. 57
INTERIOR LIGHTS ………………………………………. 73
JOYSTICKS, LEFT AND RIGHT HAND …………………………. 37
KEY SWITCH …………………………………………… 63
LEVELLING CONTROLS, JOYSTICKS ………………………….. 38
LEVELLING ELECTRONIC ADJUSTMENT PROCEDURE ……………….. 95
LIGHTS, INTERIOR ……………………………………… 73
LIGHTS, SERVICE ………………………………………. 51
LOAD SENSING, OPERATING TIPS ……………………………124
MACHINE PREPARATION……………………………………… 36
SYSTEM TEST AND WARM-UP …………………………….123
MASTER ALARM …………………………………………. 51
MOVING, INSTRUCTIONS …………………………………..128
OPERATING MACHINE ……………………………………..116
PRE-START CHECKS …………………………………..116
OPERATING TIPS WITH LOAD SENSING ………………………..124
OPERATOR’S SEAT ……………………………………….105
PILOT SYSTEM INTERLOCK SWITCH (FRONT DOOR) ………………. 64
PILOT SYSTEM “OFF “- PUSH BUTTON SWITCH …………………. 64
PILOT SYSTEM RESET – PUSH BUTTON SWITCH …………………. 64
POWER ENGINE DOOR – SWITCH …………………………….. 51
PRESSURIZED WATER SYSTEM ………………………………. 71
REMOVAL OF ANTI-CORROSION SPRAY (if applicable) …………..127
ROOF/DOOR OPEN – LIGHT ………………………………… 60
SERVICE ACCESS DOORS …………………………………..106
SERVICE LIGHTS ……………………………………….. 51
STARTING ENGINE…………………………………………. 36
CUMMINS QSL9 ………………………………………120
STEREO AM/FM RADIO/CD …………………………………. 73
SWING BRAKE – SWITCH WITH LIGHT ………………………… 62
SWING CONTROL, JOYSTICK ……………………………….. 37
SYSTEM FUSES AND RELAYS………………………………….. 36
860*1501 TO 860*1570, 870*1501 TO 870*1570 …………… 40
860*1571 TO 860*1699, 870*1571 TO 870*1699 …………… 42
860*1700 AND UP, 870*1700 AND UP ……………………. 46
THROTTLE SWITCH ………………………………………. 63
TRACK COMPONENTS………………………………………… 36
MEASURING TRACK SAG ………………………………..119
TRACK DRIVE, FOOT PEDALS ………………………………. 39
TRACK, LOW/DRIVE – SWITCH WITH LIGHT ……………………. 65
TRAVEL SPEED CONTROL LEVER …………………………….. 39
TRAVELLING (BOOM RAISED) ………………………………124
VEHICLE MOVING INSTRUCTIONS …………………………….128
WARNING LIGHTS See INSTRUMENT PANEL……………………….. 36
WINDOWS, CLEANING ……………………………………..127
WORK LIGHTS SWITCH ……………………………………. 62
SECTION 3 – LUBRICATION & MAINTENANCE………………………….129
AIR CONDITIONING SYSTEM, CHECKING THE SYSTEM ………………144
AIR INTAKE MAINTENANCE ………………………………….156
APPROVED HYDRAULIC OILS …………………………………140
CASE DRAIN STRAINERS ……………………………………155
CHECKING THE AIR CONDITIONING SYSTEM ……………………..144
EMERGENCY EXITS, CHECK MONTHLY …………………………..133
ENGINE ARI CLEANER MAINTENANCE …………………………..156
ER BOOM SYSTEM …………………………………………142
FILTER AND LUBRICATION SCHEDULE ………………………….141
FILTERS…………………………………………………129
ENGINE FILTERS ……………………………………..146
FUEL FILTER/WATER SEPARATOR ………………………….146
FUEL TANK STRAINERS …………………………………148
HYDRAULIC OIL PRE-FILL FILTER ………………………..151
HYDRAULIC OIL RETURN STRAINERS ……………………….154
HYDRAULIC TANK BREATHER ……………………………..155
FIRE PREVENTION ………………………………………..134
FUEL TANK……………………………………………….129
COMPONENTS …………………………………………149
STRAINERS – CHANGING/CLEANING ………………………..149
GENERAL MAINTENANCE …………………………………….133
HYDRAULIC OIL FILTERS …………………………………..152
HYDRAULIC OILS, APPROVED ………………………………..140
HYDRAULIC TANK PRESSURIZATION INSTRUCTIONS ………………..150
LUBRICATION POINTS DIAGRAM, LEVELLER ……………………..137
LUBRICATION SCHEDULE ……………………………………141
NEW MACHINE MAINTENANCE …………………………………130
FIRST 50-100 HOUR INSPECTION REPORT …………………..130
INITIAL PRE-DELIVERY INSPECTION ………………………130
TIGHTENING POINTS …………………………………..130
OIL LOST FROM LEAKAGE …………………………………..133
OIL SAMPLE COLLECTION PROCEDURES …………………………132
OIL SAMPLING PROGRAM ……………………………………131
PRESSURE AND SPEED SETTINGS ……………………………..163
PREVENTIVE MAINTENANCE SCHEDULE ………………………….130
SCHEDULED MAINTENANCE…………………………………….129
FREQUENTLY …………………………………………135
8 HOURS ……………………………………………135
24 HOURS …………………………………………..136
125 HOURS ………………………………………….136
250 HOURS ………………………………………….136
500 HOURS ………………………………………….137
1000 HOURS …………………………………………138
2000 HOURS …………………………………………138
LUBRICATION POINTS DIAGRAM, LEVELLER ………………….137
SWING DRIVE LUBRICATION…………………………………..129
GEARBOX LOWER BEARINGS ……………………………..143
GEARBOX UPPER GEARING ……………………………….143
SWING PINION AND SWING BEARING ……………………….143
TORQUE CHART …………………………………………..158
TORQUE CHART, GENERAL …………………………………..159
TORQUE, FLUID CONNECTIONS ……………………………….160

IMAGES PREVIEW OF THE MANUAL:

TIGERCAT S860C LS870C SHOVEL LOGGER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V