Tigercat T240 T245 Track Loader SERVICE MANUAL – PDF DOWNLOAD

Description

Tigercat T240 T245 Track Loader SERVICE MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat T240 T245 Track Loader SERVICE MANUAL – PDF DOWNLOAD

INTRODUCTION :

• An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
  customer and operator in becoming familiar with the features of the Tigercat T240 and T245 Track Loader.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the loader. The service manual contains safety guidelines, a preventive maintenance schedule and servicing
  procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.

TABLE OF CONTENTS:

Tigercat T240 T245 Track Loader SERVICE MANUAL – PDF DOWNLOAD

T240/T245 SERVICE ISSUE 11 1
INTRODUCTION 3
NON-APPROVED FIELD PRODUCT CHANGES 4
SECTION 1 – SAFETY 5
battery disconnect switch 10
cooling system 11
exhaust fumes 12
FIRE PREVENTION 5
FIRE PREVENTION GUIDELINES 13
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE 14
WHAT TO DO AFTER A FIRE 15
WHAT TO DO IN CASE OF A MACHINE FIRE 14
first aid 8
Fluid leaks 11
loose clothing hazard 12
protective clothing 7
SAFETY PRECAUTIONS, OPERATING 9
SAFETY PRECAUTIONS, SERVICING 11
SAFETY SYMBOLS 6
Signal Words 6
SECTION 3 – LUBRICATION & MAINTENANCE 17
AIR CONDITIONING – SERVICE 28
APPROVED HYDRAULIC OILS 22
FILTERS 17
HYDRAULIC OIL RETURN FILTERS 26
PILOT RETURN PRESSURE FILTER 27
GENERAL MAINTENANCE 19
HYDRAULIC OIL RETURN FILTERS 26
LUBRICATING CYLINDER PINS AND BOOM JOINTS 20
LUBRICATION POINTS 25
NEW MACHINE MAINTENANCE 18
FIRST 100 HOURS 18
FIRST 25 HOURS 18
FIRST 250 HOURS 18
THE FIRST 500 HOURS 18
PILOT RETURN PRESSURE FILTER 27
PRESSURE SETTINGS FOR T240 LOADER ON TRACKS 32
PRESSURE SETTINGS FOR T245 LOADER ON TRACKS 33
PREVENTIVE MAINTENANCE SCHEDULE 18
SCHEDULED MAINTENANCE 17
EVERY 1000 HOURS 21
EVERY 125 HOURS 20
EVERY 2000 HOURS 21
EVERY 24 HOURS: 20
EVERY 250 HOURS 21
EVERY 500 HOURS: 21
EVERY 8 HOURS: 20
GENERAL 19
SERVICE AND LUBRICATION POINTS 25
TORQUE CHART, GENERAL 31
TORQUE SETTINGS, RECOMMENDED 30
SECTION 5 – PILOT SYSTEM 35
CAB TILT 40
CIRCUIT DIAGRAM 41
ELECTRICAL CIRCUIT 39
PILOT SYSTEM COMPONENTS 36
JOYSTICKS AND FOOT PEDALS 38
PILOT MANIFOLD 37
PRESSURE SETTINGS 39
SECTION 6 – ELECTRICAL, GAUGES & ALARMS 43
ELECTRICAL SCHEMATIC DIAGRAM 44
fuse and relay panel 46
GAUGES AND ALARMS 48
instrument panel wiring diagram 47
sensor locations 49
wire colour code chart 46
SECTION 7 – ENGINE START AND STOP 51
Battery Disconnect Switch 52
CIRCUIT DESCRIPTION 53
ENGINE START CIRCUIT 52
START CIRCUIT DIAGRAMS 54
SECTION 11 – TRACK DRIVE 59
BRAKE circuit DESCRIPTION 68
CIRCUIT DESCRIPTION 64
CIRCUIT DIAGRAM 70
CONTROL VALVES 59
FOOT PEDAL CONTROL VALVE 61
SHUTTLE VALVES 62
track CONTROL VALVEs 62
TRAVEL AND DRIVE ENABLE SOLENOID VALVES 62
drive motor 59
DESCRIPTION 66
DRIVE SPEED CHANGE VALVE 72
START-UP PROCEDURE 72
HYDRAULIC PUMPS 59
T240 61
T245 61
IMPORTANT TRACK DRIVE NOTES 59
NEW MACHINE 60
STRAIGHT TRAVEL 60
TRACK SAG 60
PRESSURE SETTINGS-T240 59
LEFT TRACK RELIEF VALVE SETTINGS 73
RIGHT TRACK RELIEF VALVE SETTINGS 73
summery, pressure settings 77
PRESSURE SETTINGS-T245 59
LEFT TRACK RELIEF VALVE SETTINGS 74
RIGHT TRACK RELIEF VALVE SETTINGS 75
SET PUMP HIGH PRESSURE COMPENSATOR 74
SUMMERY, pressure settings 77
SET STRAIGHT TRAVEL 77
set Track Speed 76
TRACK COMPONENTS 59
MEASURING TRACK SAG 78
TRACK SAG ADJUSTMENT 79
OPERATING THE MACHINE 78
ROLLER RETAINING BOLTS 80
TORQUING UNDERCARRIAGE BOLTS 79
TRACK SHOE RETAINING BOLTS 79
WEAR LIMITS 59
BUSHING WEAR, OUTSIDE DIAMETER 81
IDLER WEAR 82
PIN AND BUSHING WEAR 81
ROLLER WEAR 81
TRACK LINK WEAR 80
TRACK SHOE GROUSER HEIGHT WEAR 80
TRACK DRIVE ASSEMBLY 60
SECTION 12 – BOOM 83
BOOM PUMPS 83
t240 84
T245 86
CIRCUIT DESCRIPTION 89
CIRCUIT diagram 90
CONTROL VALVEs 83
BOOMS 88
JOYSTICK 88
PRESSURE SETTINGS-T240 83
Hoist RELIEF valve settings 92
Stick RELIEF valve settings 92
SUMMARY, PRESSURE SETTINGS 92
PRESSURE SETTINGS-T245 83
HOIST RELIEF VALVE SETTINGS 93
STICK relief valve settings 94
RETURN FILTERS 88
SECTION 15 – SWING 95
CIRCUIT DESCRIPTION 100
CIRCUIT DIAGRAM 102
CONTROL VALVEs 95
FOOT PEDAL 96
SWING CONTROL VALVE 96
FILTERS, HYDRAULIC, RETURN 100
PRESSURE SETTINGS 95
DETAILED T240 104
DETAILED T245 106
SUMMARY-T240 105
SUMMARY-T245 107
SWING DRIVE GEARBOX 99
SWING MOTOR 98
MOTOR CROSSLINE RELIEF VALVE 101
MOTOR REMOVAL NOTE 98
SWING PUMP – T240 96
SWING PUMP – T245 96
SECTION 17 – GRAPPLE109
CIRCUIT DESCRIPTION 114
CIRCUIT DIAGRAM109
T240 TRACK LOADER – EARLIER MACHINES 116
T240 TRACK LOADER – LATER MACHINES 117
T245 TRACK LOADER 118
CONTROL VALVEs109
DIVERTER VALVE 111
JOYSTICK 110
t240 TRACK LOADER – EARLIER MACHINES 112
t240 TRACK LOADER – LATER MACHINES 112
t245 TRACK LOADER 113
GRAPPLE CONNECTIONS TO BOOM 111
HYDRAULIC PUMPS109
T240 110
T245 110
JOYSTICK CONTROL VALVE 110
PRESSURE SETTINGS-T240109
GRAPPLE OPEN/CLOSE relief valve settings 119
GRAPPLE ROTATE relief valve settings 120
GRAPPLE SAW relief valve settings 121
PRESSURE SETTINGS SUMMARY 122
PRESSURE SETTINGS-T245109
GRAPPLE OPEN/CLOSE relief valve settings 123
GRAPPLE ROTATE relief valve settings 124
GRAPPLE SAW relief valve settings 125
PRESSURE SETTINGS SUMMARY 126
SECTION 18 – SLASHER127
CIRCUIT DESCRIPTION 131
CIRCUIT DIAGRAM127
t240 track loader – EARLIER machines 132
t240 track loader – later machines 133
t245 track loader 134
HYDRAULIC PUMPS127
T240 128
T245 128
PILOT MANIFOLD 128
PRESSURE SETTINGS – T240127
PRESSURE SETTINGS SUMMARY 136
SLASHER CUT/RETRACT relief valve settings 135
PRESSURE SETTINGS – T245127
PRESSURE SETTINGS SUMMARY 138
SLASHER CUT/RETRACT relief valve settings 137
SLASHER CONNECTIONS TO FRAME 129
SLASHER CONTROL VALVES 129

IMAGES PREVIEW OF THE MANUAL:

TIGERCAT T240 T245 TRACK LOADER SERVICE MANUAL – PDF DOWNLOAD:

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