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Toyota Forklift BT FRT 2000SE BT FR 2.0 BT FR 2.0 N BT FR 2.7 Master Service Manual – PDF DOWNLOAD (Swedish)
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Toyota Forklift BT FRT 2000SE BT FR 2.0 BT FR 2.0 N BT FR 2.7 Master Service Manual – PDF DOWNLOAD
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Toyota Forklift BT FRT 2000SE BT FR 2.0 BT FR 2.0 N BT FR 2.7 Master Service Manual – PDF DOWNLOAD
FILE DETAILS:
Toyota Forklift BT FRT 2000SE BT FR 2.0 BT FR 2.0 N BT FR 2.7 Master Service Manual – PDF DOWNLOAD
Language : Swedish
Pages : 248
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Toyota Forklift BT FRT 2000SE BT FR 2.0 BT FR 2.0 N BT FR 2.7 Master Service Manual – PDF DOWNLOAD
Master Service Manual (MSM) Product family FT....................................................................... 1 Innehållsförteckning Master Service Manual (MSM).................................................................... 3 Gäller maskinnummer:............................................................................................ 3 T-kod....................................................................................................... 3 Modell...................................................................................................... 3 Maskinnummer................................................................................................ 3 Anmärkning.................................................................................................. 3 1 Dokumentförteckning........................................................................................... 3 Sektion..................................................................................................... 3 C-kod....................................................................................................... 3 T-kod....................................................................................................... 3 Dokument.................................................................................................... 3 Datum....................................................................................................... 3 Introduktion till BTs Master Service Manual......................................................................... 5 Innehåll, M......................................................................................................... 7 1 Truckinformation.............................................................................................. 7 Instruktionsbok..................................................................................................... 9 Gäller maskinnummer:............................................................................................ 9 T-kod........................................................................................................... 9 Modell.......................................................................................................... 9 Maskinnr........................................................................................................ 9 Anm............................................................................................................. 9 1 Allmänt....................................................................................................... 9 1.1 Utgivna instruktionsböcker.............................................................................. 9 T-kod................................................................................................... 9 Artikelnummer........................................................................................... 9 Maskinnummer............................................................................................ 9 2 Introduktionsår............................................................................................... 10 Modell...................................................................................................... 10 Maskinnummer................................................................................................ 10 Serienummer................................................................................................. 10 Introduktionsår............................................................................................. 10 Generell produktinformation......................................................................................... 11 Gäller från maskinnummer:....................................................................................... 11 T-kod....................................................................................................... 11 Modell...................................................................................................... 11 Maskinnr.................................................................................................... 11 Anm......................................................................................................... 11 1 Presentation av trucken....................................................................................... 11 1.1 Avsedd användning av trucken............................................................................ 11 1.2 Förbjuden användning av trucken......................................................................... 11 2 Truckdata..................................................................................................... 12 Trucktyp.................................................................................................... 12 FR 2.7 a/b.................................................................................................. 12 3 Truckdimensioner.............................................................................................. 13 Dimensioner (mm)............................................................................................ 14 FR 2.7 a.................................................................................................... 14 FR 2.7 b.................................................................................................... 14 4 Typskylt...................................................................................................... 15 Tecken...................................................................................................... 15 Text........................................................................................................ 15 Enhet....................................................................................................... 15 5 Kapacitetsskylt............................................................................................... 15 Tecken...................................................................................................... 15 Text........................................................................................................ 15 Enhet....................................................................................................... 15 6 Modifieringsskylt............................................................................................. 16 Tecken...................................................................................................... 16 Text........................................................................................................ 16 7 Typskylt, stativ.............................................................................................. 16 Tecken...................................................................................................... 16 Text........................................................................................................ 16 8 Huvudkomponenter.............................................................................................. 17 1. Hydraulventiler: Ventilerna är placerade på lätt åtkomlig plats.......................................... 17 2. Batteri: 48 V med olika Ah-tal........................................................................... 17 3. Laddningshandske: Batteriet laddas via den fast monterade laddningshandsken.............................. 17 4. Manöversäkring: 10 A, BT det. nr. 161640-100. Säkring för elektrisk rattstyrning: 30 A, BT det........... 17 5. Hydraulaggregat: Pumpmotor, pump och oljetank är sammanbyggda till en kompakt enhet...................... 17 6. Drivaggregat med broms: Åkmotor, växel och drivhjul är ihopbyggda till en kompakt enhet. Styrl........... 17 7. Elektrisk styrmotor: Monterad tillsammans med drivväxeln för att få ett kompakt utförande................ 17 8. Typskylt: Med typbeteckning, maskinnummer, tillverkningsår, vikt utan batteri, batterivikt, kl........... 17 9. Förarstol: För att uppnå bästa möjliga förarkomfort kan stolen justeras efter dina önskemål.............. 17 10. Maskinnummer: Stansad skylt monterad på chassiet........................................................ 17 11. Huv: Lätt utsvängbar vilket medger god åtkomlighet vid service.......................................... 17 12. Pedaler: Fartpedal med färdbroms och säkerhetspedal..................................................... 17 13. Styrkonsol: Styrkonsolen kan justeras till lämplig höjd och vinkel, för att du ska uppnå en k........... 17 14. Instrumentpanel: Här ges information om truckens driftstid, tidsvisning, felkoder, åkriktning........... 18 15. Stativ: Stativet är av frisiktsmodell och är utrustat med typskylt med typbeteckning, serienu........... 18 16. Elektronik: Utrymme med all elektronik samlad på en skyddad plats....................................... 18 17. Drivmotorsäkring: 160 A................................................................................. 18 18. Pumpmotorsäkring: 250 A................................................................................. 18 9 Varnings- och informationsskyltar............................................................................. 20 1. Hydraulreglage: Lyft/sänk, in-ut, tilt, kläm, gaffelspridning och rotation stödbenshjul.................. 20 2. Typskylt................................................................................................. 20 3. Kapacitetsskylt.......................................................................................... 20 4. Modifieringsskylt........................................................................................ 20 5. Gå ej under hängande last................................................................................ 20 6. Parkeringsbroms.......................................................................................... 20 7. Maskinnummer............................................................................................. 20 8. Lyftpunkter.............................................................................................. 20 9. Hydrauloljepåfyllning.................................................................................... 20 10. Typskylt, stativ........................................................................................ 20 11. Maxhöjd för klassad lyftförmåga......................................................................... 20 Tekniska service data............................................................................................... 23 Gäller från maskinnummer:....................................................................................... 23 T-kod....................................................................................................... 23 Modell...................................................................................................... 23 Maskinnr.................................................................................................... 23 Anm......................................................................................................... 23 Modell.......................................................................................................... 23 FR 2.7.......................................................................................................... 23 Drivmotor................................................................................................... 23 Transmission/växel.......................................................................................... 23 Hjul........................................................................................................ 23 Hydraulsystem............................................................................................... 24 Hydraultryck................................................................................................ 24 Styrmotor................................................................................................... 25 Säkringar................................................................................................... 25 Batterier................................................................................................... 25 Körhastighet................................................................................................ 25 Lyft-/sänkhastighet......................................................................................... 25 Strömförbrukning, Körning................................................................................... 26 Strömförbrukning, Frilyft................................................................................... 26 Strömförbrukning, Huvudlyft................................................................................. 26 (1 Lh = 6300 mm, Batterivikt = 1150 kg.................................................................. 26 OBSERVERA!.............................................................................................. 26 Reservdelsbeställning............................................................................................... 27 Quality Parts....................................................................................................... 29 Gäller maskinnummer:............................................................................................ 29 T-kod....................................................................................................... 29 Modell...................................................................................................... 29 Maskinnummer................................................................................................ 29 Anmärkning.................................................................................................. 29 1 Utgivna Quality Parts......................................................................................... 29 T-kod....................................................................................................... 29 Modell...................................................................................................... 29 Maskinnummer................................................................................................ 29 Artikelnummer............................................................................................... 29 Datum....................................................................................................... 29 Recommended Spare Parts (RSP)....................................................................................... 31 Gäller maskinnummer:............................................................................................ 31 T-kod........................................................................................................... 31 Modell.......................................................................................................... 31 Maskinnummer.................................................................................................... 31 Anmärkning...................................................................................................... 31 1 Utgivna RSP................................................................................................... 31 T-kod....................................................................................................... 31 Modell...................................................................................................... 31 Maskinnummer................................................................................................ 31 Datum....................................................................................................... 31 Innehåll, P......................................................................................................... 33 1 Förebyggande underhåll........................................................................................ 33 Inledning, underhåll................................................................................................ 35 1 Säkerhetsregler vid underhållsarbete.......................................................................... 35 VARNING!.................................................................................................... 35 VARNING!.................................................................................................... 36 VARNING!.................................................................................................... 36 OBS!........................................................................................................ 36 FÖRSIKTIGHET!............................................................................................... 36 2 Rengöring och tvättning....................................................................................... 37 OBS!........................................................................................................ 37 2.1 Utvändig rengöring...................................................................................... 37 OBS!.................................................................................................... 37 2.2 Rengöring av motorutrymme............................................................................... 37 OBS!.................................................................................................... 37 2.3 Elektriska komponenter.................................................................................. 38 OBS!.................................................................................................... 38 3 Säkra lyft.................................................................................................... 38 VARNING!.................................................................................................... 38 Förebyggande underhåll.............................................................................................. 39 Gäller maskinnummer:............................................................................................ 39 T-kod........................................................................................................... 39 Modell.......................................................................................................... 39 Maskinnr........................................................................................................ 39 Anm............................................................................................................. 39 1 Underhållsschema.............................................................................................. 39 Pos. nr..................................................................................................... 39 Arbete att utföra........................................................................................... 39 Intervall i timmar...................................................................................... 39 5....................................................................................................... 39 20...................................................................................................... 39 80...................................................................................................... 39 250..................................................................................................... 39 500..................................................................................................... 39 1000.................................................................................................... 39 3000.................................................................................................... 39 Intervall i dagar/veckor/månader........................................................................ 39 1 d..................................................................................................... 39 1 v..................................................................................................... 39 1 m..................................................................................................... 39 3 m..................................................................................................... 39 6 m..................................................................................................... 39 12 m.................................................................................................... 39 36 m.................................................................................................... 39 Olje- och fettspecification......................................................................................... 49 Gäller maskinnummer:............................................................................................ 49 T-kod........................................................................................................... 49 Modell.......................................................................................................... 49 Maskinnr........................................................................................................ 49 Anm............................................................................................................. 49 Pos............................................................................................................. 49 Smörjtyp........................................................................................................ 49 Specifikation................................................................................................... 49 Användning...................................................................................................... 49 > - 15 C........................................................................................................ 49 < - 15 C........................................................................................................ 49 Innehåll, S......................................................................................................... 51 1 Serviceinstruktioner.......................................................................................... 51 Elektrisk pumpmotor................................................................................................. 53 Gäller maskinnummer:............................................................................................ 53 T-kod....................................................................................................... 53 Modell...................................................................................................... 53 Maskinnr.................................................................................................... 53 Anm......................................................................................................... 53 1 Allmänt....................................................................................................... 53 2 Pumpmotor isärtagen........................................................................................... 53 3 Demontering och montering av pumpmotor........................................................................ 54 3.1 Demontering............................................................................................. 54 3.2 Montering............................................................................................... 55 4 Lagerbyte..................................................................................................... 56 4.1 Demontering............................................................................................. 56 4.2 Montering............................................................................................... 57 OBS..................................................................................................... 57 5 Monteringsanvisning för utvändig temperaturgivare............................................................. 58 Elektrisk styrmotor................................................................................................. 61 Gäller maskinnummer:............................................................................................ 61 T-kod........................................................................................................... 61 Modell.......................................................................................................... 61 Maskinnr........................................................................................................ 61 Anm............................................................................................................. 61 1 Allmänt....................................................................................................... 61 2 Byte av styrmotor............................................................................................. 61 2.1 Demontering............................................................................................. 61 2.2 Montering............................................................................................... 61 3 Demontering och montering av kolborstar....................................................................... 62 Elektrisk drivmotor................................................................................................. 63 Gäller maskinnummer:............................................................................................ 63 T-kod....................................................................................................... 63 Modell...................................................................................................... 63 Maskinnr.................................................................................................... 63 Anm......................................................................................................... 63 1 Allmänt....................................................................................................... 63 2 Drivmotor isärtagen........................................................................................... 64 3 Demontering och montering av drivmotor........................................................................ 65 3.1 Demontering av drivmotor................................................................................ 65 OBS!.................................................................................................... 65 3.1.1 Demontera kugghjul................................................................................ 65 3.1.2 Demontera broms................................................................................... 65 3.2 Montering av drivmotor.................................................................................. 66 3.2.1 Montera broms..................................................................................... 66 3.2.2 Montera kugghjul.................................................................................. 66 OBS!................................................................................................ 66 4 Lagerbyte..................................................................................................... 67 4.1 Demontering............................................................................................. 67 4.1.1 N-sida............................................................................................ 67 4.1.2 D-sida............................................................................................ 67 4.2 Montering............................................................................................... 68 4.2.1 N-sida............................................................................................ 68 4.2.2 D-sida............................................................................................ 68 5 Monteringsanvisning för utvändig temperaturgivare............................................................. 69 Drivaggregat/växel.................................................................................................. 73 Gäller maskinnummer:............................................................................................ 73 T-kod........................................................................................................... 73 Modell.......................................................................................................... 73 Maskinnr........................................................................................................ 73 Anm............................................................................................................. 73 1 Allmänt....................................................................................................... 73 2 Drivaggregatets/växelns komponenter/data...................................................................... 73 2.1 Komponentplacering...................................................................................... 74 Pos. Nr................................................................................................. 75 Komponent............................................................................................... 75 2.2 Tekniska data........................................................................................... 76 Trucktyp................................................................................................ 76 FR 2.7.................................................................................................. 76 2.3 Växeln isärtagen........................................................................................ 76 3 Byte av drivmotor/drivväxel................................................................................... 77 3.1 Demontering av drivmotor................................................................................ 77 OBS!.................................................................................................... 77 3.2 Demontering av drivväxel................................................................................ 78 3.3 Montering drivväxel..................................................................................... 78 3.4 Montering drivmotor..................................................................................... 79 3.4.1 Montera kugghjul.................................................................................. 79 OBS!................................................................................................ 79 4 Oljekontroll/byte............................................................................................. 80 4.1 Kontroll/påfyllning av olja............................................................................. 80 4.2 Byte av olja............................................................................................ 80 5 Reparationer.................................................................................................. 81 5.1 Byte av drivaxelns tätningsring......................................................................... 81 5.1.1 Demontering....................................................................................... 81 OBS!................................................................................................ 81 5.1.2 Montering......................................................................................... 82 5.2 Läckage från det övre locket............................................................................ 83 5.3 Läckage från undre locket............................................................................... 83 5.4 Byte av hjulbult........................................................................................ 84 Färdbromssystem..................................................................................................... 85 Gäller maskinnummer:............................................................................................ 85 T-kod....................................................................................................... 85 Modell...................................................................................................... 85 Maskinnr.................................................................................................... 85 Anm......................................................................................................... 85 1 Allmänt....................................................................................................... 85 1. Regenerativ motorbromsning med drivmotorn................................................................ 85 2. En analog elektromagnetisk lamellbroms monterad i länkhjulet............................................. 85 3. En en-stegs elektromekanisk skivbroms monterad på motorn................................................. 85 2 Funktionsbeskrivning.......................................................................................... 86 2.1 Gaspedalen släpps upp................................................................................... 86 2.2 Körriktningsväxling..................................................................................... 86 2.3 Nedtrampning av bromspedalen............................................................................ 87 2.4 Parkeringsbroms......................................................................................... 88 2.5 Nödbromsning............................................................................................ 88 3 Elektromekanisk skivbroms, drivmotor.......................................................................... 89 3.1 Montering............................................................................................... 89 OBS!.................................................................................................... 89 3.2 Demontering............................................................................................. 90 3.3 Inspektion.............................................................................................. 90 OBS!.................................................................................................... 90 3.4 Montering............................................................................................... 90 4 Underhåll..................................................................................................... 91 OBS!........................................................................................................ 91 4.1 Justering av spel....................................................................................... 91 4.2 Slitage................................................................................................. 92 4.3 Kontroll av bromsmoment................................................................................. 92 OBS!.................................................................................................... 92 5 Lamellskivbroms, stödben...................................................................................... 93 5.1 Montering............................................................................................... 93 OBS!.................................................................................................... 93 5.2 Demontering............................................................................................. 94 OBS!.................................................................................................... 94 OBS!.................................................................................................... 94 5.3 Inspektion.............................................................................................. 95 OBS!.................................................................................................... 95 5.4 Montering............................................................................................... 95 OBS!.................................................................................................... 95 6 Underhåll..................................................................................................... 95 6.1 Justering av spel....................................................................................... 96 OBS!.................................................................................................... 96 Drivhjul............................................................................................................ 97 Gäller maskinnummer:............................................................................................ 97 T-kod....................................................................................................... 97 Modell...................................................................................................... 97 Maskinnr.................................................................................................... 97 Anm......................................................................................................... 97 1 Allmänt....................................................................................................... 97 2 Demontering av drivhjul....................................................................................... 97 3 Montering av drivhjul......................................................................................... 98 Gaffel-/stödbenshjul................................................................................................ 99 Gäller maskinnummer:............................................................................................ 99 T-kod........................................................................................................... 99 Modell.......................................................................................................... 99 Maskinnr........................................................................................................ 99 Anm............................................................................................................. 99 1 Allmänt....................................................................................................... 99 Trucktyp.................................................................................................... 99 Hjuldiameter, mm............................................................................................ 99 Broms....................................................................................................... 99 2 Demontering av hjul........................................................................................... 99 3 Montering av hjul.............................................................................................100 OBS!........................................................................................................100 4 Demontering/montering av hjullager............................................................................101 4.1 Demontering av lager....................................................................................101 4.2 Montering av lager......................................................................................101 5 Demontering/montering av höger/ vänster och boogievagnens hjulgaffellager.....................................102 Mekaniskt styrsystem................................................................................................105 Gäller maskinnummer:............................................................................................105 T-kod...........................................................................................................105 Modell..........................................................................................................105 Maskinnr........................................................................................................105 Anm.............................................................................................................105 1 Allmänt.......................................................................................................105 2 Byte av styrgenerator.........................................................................................105 2.1 Demontering.............................................................................................105 2.2 Montering...............................................................................................105 Elektriskt system...................................................................................................107 Gäller maskinnummer:............................................................................................107 T-kod.......................................................................................................107 Modell......................................................................................................107 Maskinnr....................................................................................................107 Anm.........................................................................................................107 1 Allmänt.......................................................................................................107 1.1 Elpanel.................................................................................................107 2 Symbolförteckning och elschema................................................................................108 2.1 Symbolförteckning.......................................................................................108 Symbol..................................................................................................108 Beskrivning.............................................................................................108 Symbol..................................................................................................108 Beskrivning.............................................................................................108 2.2 Elschema (1/11).........................................................................................111 2.3 Elschema (2/11).........................................................................................112 2.4 Elschema (3/11).........................................................................................113 2.5 Elschema (4/11).........................................................................................114 2.6 Elschema (5/11).........................................................................................115 2.7 Elschema (6/11).........................................................................................116 2.8 Elschema (7/11).........................................................................................117 2.9 Elschema (8/11).........................................................................................118 2.10 Elschema (9/11)........................................................................................119 2.11 Elschema (10/11).......................................................................................120 2.12 Elschema (11/11).......................................................................................121 2.13 Komponentförteckning...................................................................................122 Symbol..................................................................................................122 Benämning/funktion......................................................................................122 Bild....................................................................................................122 2.14 Bild 1.................................................................................................127 2.15 Bild 2.................................................................................................127 2.16 Bild 3.................................................................................................128 2.17 Bild 4.................................................................................................128 2.18 Bild 5.................................................................................................129 2.19 Bild 6.................................................................................................130 2.20 Bild 7.................................................................................................130 2.21 Bild 8.................................................................................................131 2.22 Bild 9.................................................................................................132 3 Funktionsbeskrivning..........................................................................................133 Beteckning..................................................................................................133 Diodnummer..................................................................................................133 3.1 Nyckel i läge 0.........................................................................................134 Beteckning..............................................................................................134 Diodnummer..............................................................................................134 3.2 Nyckel i läge I.........................................................................................134 ........................................................................................................135 Beteckning..............................................................................................135 Diodnummer..............................................................................................135 3.3 Val av färdriktnig......................................................................................135 Beteckning..............................................................................................135 Diodnummer..............................................................................................135 3.4 Körning.................................................................................................136 Beteckning..............................................................................................136 Diodnummer..............................................................................................136 3.5 Styrning................................................................................................137 Beteckning..............................................................................................137 Diodnummer..............................................................................................137 3.6 Styrhjulsindikator......................................................................................138 Beteckning..............................................................................................138 Diodnummer..............................................................................................138 3.7 Bromsning...............................................................................................138 3.7.1 Autobroms.........................................................................................138 3.7.2 Motorbroms (elektrisk)............................................................................138 3.7.3 Fotbroms..........................................................................................138 Beteckning..............................................................................................138 Diodnummer..............................................................................................138 3.7.4 Parkeringsbroms...............................................................................139 3.8 Gaffellyft..............................................................................................139 Beteckning..............................................................................................139 Diodnummer..............................................................................................139 3.9 Maxhöjd.................................................................................................139 Beteckning..............................................................................................139 Diodnummer..............................................................................................139 3.10 Maxhöjd................................................................................................140 Beteckning..............................................................................................140 Diodnummer..............................................................................................140 3.11 Gaffelsänk.............................................................................................140 Beteckning..............................................................................................140 Diodnummer..............................................................................................140 3.12 Stativ ut/in...........................................................................................141 Beteckning..............................................................................................141 Diodnummer..............................................................................................141 3.13 Gaffeltilt upp/ner.....................................................................................141 Beteckning..............................................................................................141 Diodnummer..............................................................................................141 3.14 Hydraulikfunktion 4....................................................................................141 Beteckning..............................................................................................141 Diodnummer..............................................................................................141 3.15 Stödbenshjulomställning................................................................................142 Beteckning..............................................................................................142 Diodnummer..............................................................................................142 3.16 Höjdindikering.........................................................................................142 Beteckning..............................................................................................142 Diodnummer..............................................................................................142 3.17 Höjdförval.............................................................................................142 Beteckning..............................................................................................142 Diodnummer..............................................................................................142 3.18 Viktmätning............................................................................................143 Beteckning..............................................................................................143 Diodnummer..............................................................................................143 3.19 Föraridentifiering.....................................................................................143 3.19.1 Utan pinkod......................................................................................143 3.19.2 Med pinkod.......................................................................................143 Beteckning..............................................................................................143 Diodnummer..............................................................................................143 Kraftelektronikpanel................................................................................................145 Gäller maskinnummer:............................................................................................145 T-kod.......................................................................................................145 Modell......................................................................................................145 Maskinnr....................................................................................................145 Anm.........................................................................................................145 1 Frekvensomformare.............................................................................................145 1.1 Allmän beskrivning......................................................................................145 1.2 Anslutningskontakt och polbultar........................................................................146 Ansl....................................................................................................146 Kabel A1/A2.............................................................................................146 Benämning...............................................................................................146 Aktiv...................................................................................................146 Ingång/ Utgång..........................................................................................146 1.3 Tekniska data...........................................................................................147 Parameter...............................................................................................147 Inställning ACS 4808....................................................................................147 Inställning ACS 4811....................................................................................147 Enhet...................................................................................................147 Beskrivning.............................................................................................147 1.4 Montering av ny frekvensomformare i truck...............................................................147 1. Färdigprogrammerat på komplett-nummer = P/N för frekvensomformare inklusive program..................147 2. Oprogrammerat på detaljnummer = enbart P/N för frekvensomformaren....................................147 1.5 Programmering...........................................................................................147 Elektronikkort......................................................................................................149 Gäller maskinnummer:............................................................................................149 T-kod.......................................................................................................149 Modell......................................................................................................149 Maskinnr....................................................................................................149 Anm.........................................................................................................149 1 Allmän beskrivning............................................................................................149 2 Anslutningskontakter och spänningar på A5.....................................................................150 2.1 10X.....................................................................................................150 Ansl....................................................................................................150 Kabel...................................................................................................150 Benämning...............................................................................................150 Aktiv (V)...............................................................................................150 Lysdiod.................................................................................................150 2.2 20X.....................................................................................................151 Ansl....................................................................................................151 Kabel...................................................................................................151 Benämning...............................................................................................151 Aktiv (V)...............................................................................................151 Lysdiod.................................................................................................151 2.3 30X.....................................................................................................151 Ansl....................................................................................................151 Kabel...................................................................................................151 Benämning...............................................................................................151 Aktiv (V)...............................................................................................151 Lysdiod.................................................................................................151 2.4 40X.....................................................................................................152 Ansl....................................................................................................152 Kabel...................................................................................................152 Benämning...............................................................................................152 Aktiv (V)...............................................................................................152 Lysdiod.................................................................................................152 2.5 50X.....................................................................................................153 Ansl....................................................................................................153 Kabel...................................................................................................153 Benämning...............................................................................................153 Aktiv (V)...............................................................................................153 Lysdiod.................................................................................................153 2.6 60X.....................................................................................................154 Ansl....................................................................................................154 Kabel...................................................................................................154 Benämning...............................................................................................154 Aktiv (V)...............................................................................................154 Lysdiod.................................................................................................154 2.7 70X.....................................................................................................155 Ansl....................................................................................................155 Kabel...................................................................................................155 Benämning...............................................................................................155 Aktiv (V)...............................................................................................155 Lysdiod.................................................................................................155 2.8 80X.....................................................................................................156 Ansl....................................................................................................156 Kabel...................................................................................................156 Benämning...............................................................................................156 Aktiv (V)...............................................................................................156 Lysdiod.................................................................................................156 2.9 90X.....................................................................................................157 Ansl....................................................................................................157 Kabel...................................................................................................157 Benämning...............................................................................................157 Aktiv (V)...............................................................................................157 Lysdiod.................................................................................................157 LED.....................................................................................................157 Färg....................................................................................................157 Funktion................................................................................................157 Potentiometer...........................................................................................157 Funktion................................................................................................157 3 Justering av sänkhastighet....................................................................................157 4 Visa..........................................................................................................158 ............................................................................................................158 5 Programmera...................................................................................................159 5.1 Klocka..................................................................................................159 Funktion................................................................................................159 Värde...................................................................................................159 OBS!................................................................................................159 5.2 Förarparametrar (nr 1-7)................................................................................160 6 Varningskoder.................................................................................................161 Tecken......................................................................................................161 Fel.........................................................................................................161 VARNING!................................................................................................161 7 Felkoder......................................................................................................162 7.1 Felmode.................................................................................................162 Felmode.................................................................................................162 Beskrivning/åtgärder....................................................................................162 7.2 Säkerhetslogik..........................................................................................163 Åtgärd: Funktion........................................................................................163 Y1 aktiveras............................................................................................163 Reversering med M1......................................................................................163 Styrning ej möjlig......................................................................................163 Funktion på A5 upphör...................................................................................163 7.3 Varningskod utan registrering...........................................................................163 Kod.....................................................................................................163 11......................................................................................................163 Kod.....................................................................................................164 13......................................................................................................164 Kod.....................................................................................................164 14......................................................................................................164 Kod.....................................................................................................164 15......................................................................................................164 Kod.....................................................................................................165 16......................................................................................................165 Kod.....................................................................................................165 17......................................................................................................165 Kod.....................................................................................................165 18......................................................................................................165 Kod.....................................................................................................166 19......................................................................................................166 Kod.....................................................................................................166 21......................................................................................................166 Kod.....................................................................................................166 22......................................................................................................166 Kod.....................................................................................................166 23......................................................................................................166 Kod.....................................................................................................167 24......................................................................................................167 Kod.....................................................................................................167 25......................................................................................................167 Kod.....................................................................................................167 26......................................................................................................167 Kod.....................................................................................................167 27......................................................................................................167 Kod.....................................................................................................168 28......................................................................................................168 Kod.....................................................................................................168 29......................................................................................................168 Kod.....................................................................................................168 40......................................................................................................168 Kod.....................................................................................................168 41......................................................................................................168 Kod.....................................................................................................169 42......................................................................................................169 Kod.....................................................................................................169 45......................................................................................................169 Kod.....................................................................................................169 46......................................................................................................169 Kod.....................................................................................................169 47......................................................................................................169 8 Varningskoder med registrering................................................................................170 Kod.........................................................................................................170 50..........................................................................................................170 Kod.........................................................................................................170 51..........................................................................................................170 Kod.........................................................................................................170 52..........................................................................................................170 Kod.........................................................................................................171 53..........................................................................................................171 Kod.........................................................................................................171 54..........................................................................................................171 Kod.........................................................................................................171 55..........................................................................................................171 Kod.........................................................................................................171 56..........................................................................................................171 Kod.........................................................................................................172 57..........................................................................................................172 Kod.........................................................................................................172 58..........................................................................................................172 Kod.........................................................................................................172 59..........................................................................................................172 Kod.........................................................................................................172 60..........................................................................................................172 Kod.........................................................................................................173 61..........................................................................................................173 Kod.........................................................................................................173 62..........................................................................................................173 Kod.........................................................................................................173 90..........................................................................................................173 Kod.........................................................................................................173 91..........................................................................................................173 Kod.........................................................................................................174 92..........................................................................................................174 Kod.........................................................................................................174 93..........................................................................................................174 Kod.........................................................................................................174 94..........................................................................................................174 9 Felkoder......................................................................................................175 Tecken......................................................................................................175 Fel.........................................................................................................175 ........................................................................................................175 ........................................................................................................175 VARNING!................................................................................................175 9.1 Felkoder med registrering...............................................................................176 Kod.....................................................................................................176 104.....................................................................................................176 Kod.....................................................................................................176 106.....................................................................................................176 Kod.....................................................................................................176 107.....................................................................................................176 Kod.....................................................................................................176 108.....................................................................................................176 Kod.....................................................................................................177 111.....................................................................................................177 Kod.....................................................................................................177 112.....................................................................................................177 Kod.....................................................................................................177 120.....................................................................................................177 Kod.....................................................................................................177 121.....................................................................................................177 Kod.....................................................................................................178 122.....................................................................................................178 Kod.....................................................................................................178 123.....................................................................................................178 Kod.....................................................................................................178 125.....................................................................................................178 Kod.....................................................................................................179 126.....................................................................................................179 Kod.....................................................................................................179 127.....................................................................................................179 Kod.....................................................................................................179 128.....................................................................................................179 Kod.....................................................................................................179 130.....................................................................................................179 Kod.....................................................................................................180 131.....................................................................................................180 Kod.....................................................................................................180 133.....................................................................................................180 Kod.....................................................................................................180 134.....................................................................................................180 Kod.....................................................................................................180 135.....................................................................................................180 Kod.....................................................................................................181 136.....................................................................................................181 Kod.....................................................................................................181 137.....................................................................................................181 Kod.....................................................................................................181 140.....................................................................................................181 Kod.....................................................................................................181 141.....................................................................................................181 Kod.....................................................................................................182 150.....................................................................................................182 Kod.....................................................................................................182 151.....................................................................................................182 Kod.....................................................................................................182 152.....................................................................................................182 Kod.....................................................................................................183 153.....................................................................................................183 Kod.....................................................................................................183 154.....................................................................................................183 Kod.....................................................................................................183 155 - 163...............................................................................................183 Kod.....................................................................................................183 203.....................................................................................................183 Kod.....................................................................................................184 205.....................................................................................................184 Kod.....................................................................................................184 206 - 207...............................................................................................184 Kod.....................................................................................................184 208.....................................................................................................184 Kod.....................................................................................................184 209 - 210...............................................................................................184 Kod.....................................................................................................185 211 - 212...............................................................................................185 Kod.....................................................................................................185 213 - 214...............................................................................................185 Kod.....................................................................................................185 223.....................................................................................................185 Kod.....................................................................................................185 225.....................................................................................................185 Kod.....................................................................................................186 226 - 227...............................................................................................186 Kod.....................................................................................................186 228.....................................................................................................186 Kod.....................................................................................................186 229 - 230...............................................................................................186 Kod.....................................................................................................187 231 - 232...............................................................................................187 Kod.....................................................................................................187 233 - 234...............................................................................................187 10 Driftstid....................................................................................................187 Tecken......................................................................................................187 Tid.........................................................................................................187 11 Parametersättning............................................................................................188 OBSERVERA!..................................................................................................188 Nr..........................................................................................................188 Parametertyp................................................................................................188 Enhet.......................................................................................................188 Min/Max.....................................................................................................188 Std. värde..................................................................................................188 Anmärkning..................................................................................................188 11.1 Parameter 1............................................................................................191 11.2 Parameter 2............................................................................................191 11.3 Parameter 3............................................................................................191 11.4 Parameter 4............................................................................................191 11.5 Parameter 5............................................................................................191 11.6 Parameter 10...........................................................................................192 Värde...................................................................................................192 Förarnummer.............................................................................................192 11.7 Parameter 11...........................................................................................192 11.8 Parameter 12...........................................................................................192 11.9 Parameter 13 och 14....................................................................................192 11.10 Parameter 15 och 16...................................................................................192 11.11 Parameter 17 och 18...................................................................................193 11.12 Parameter 19..........................................................................................193 Lyfthöjd................................................................................................193 Grovinställning Duplex Hi-lo............................................................................193 Grovinställning Triplex Hi-Lo...........................................................................193 11.13 Parameter 20..........................................................................................193 11.14 Parameter 21..........................................................................................193 Värde...................................................................................................194 Funktion................................................................................................194 Batteri (Ah)............................................................................................194 VARNING!............................................................................................194 11.15 Parameter 22..........................................................................................195 11.16 Parameter 23..........................................................................................195 11.17 Parameter 24..........................................................................................195 11.18 Parameter 25..........................................................................................195 11.19 Parameter 26..........................................................................................195 11.20 Parameter 27..........................................................................................195 11.21 Parameter 28..........................................................................................195 11.22 Parameter 29..........................................................................................196 11.23 Parameter 37..........................................................................................196 11.24 Parameter 38..........................................................................................196 OBS!....................................................................................................196 11.25 Parameter 39..........................................................................................197 Parameter...............................................................................................197 Nyckel S17 till sedan brytare I.........................................................................197 Brytare I till samtidigt med nyckel S17.................................................................197 P39-................................................................................................197 Klocka..............................................................................................197 Parameter...........................................................................................197 Förare..............................................................................................197 Klocka..............................................................................................197 Parameter...........................................................................................197 Förare..............................................................................................197 11.26 Parameter 40 till 42..................................................................................198 11.27 Övriga parametrar.....................................................................................198 11.28 Montering av nytt kort i truck........................................................................198 1. Färdigprogrammerat på komplett nummer med standardvärdena inlagda. =P/N för kort inklusive pro.......198 2. Oprogrammerat på detaljnummer = enbart P/N för kort..................................................198 Hydraulik.......................................................................................................199 Gäller maskinnummer:........................................................................................199 T-kod.......................................................................................................199 Modell......................................................................................................199 Maskinnr....................................................................................................199 Anm.........................................................................................................199 1 Allmänt...................................................................................................199 2 Symboler..................................................................................................200 Symbol..................................................................................................200 Beskrivning.............................................................................................200 Symbol..................................................................................................200 Beskrivning.............................................................................................200 2.1 Hydraulschema FR 2.7 1 (2)..........................................................................202 2.2 Hydraulschema FR 2.7 2 (2)..........................................................................203 3 Symbolförteckning.........................................................................................204 Symbol..................................................................................................204 Benämning...............................................................................................204 Funktion................................................................................................204 Anmärkning..............................................................................................204 3.1 Komponentplacering 1(2).............................................................................206 3.2 Komponentplacering 2(2).............................................................................207 4 Inställning av gaffelsänk.................................................................................208 Modell..................................................................................................208 Min.....................................................................................................208 Nom.....................................................................................................208 Max.....................................................................................................208 Felkod 0 13.........................................................................................................208 OBS!............................................................................................................208 5 Inställning av maximal lyftkapacitet..........................................................................209 Modell......................................................................................................209 Min (kg)....................................................................................................209 Max (kg)....................................................................................................209 Batteriladdare......................................................................................................211 Gäller maskinnummer:............................................................................................211 T-kod...........................................................................................................211 Modell..........................................................................................................211 Maskinnr........................................................................................................211 Anm.............................................................................................................211 1 Allmänt.......................................................................................................211 2 Installation..................................................................................................212 OBS!........................................................................................................212 3 Funktionsbeskrivning..........................................................................................212 3.1 Displayfunktioner.......................................................................................212 3.2 Laddningsförlopp........................................................................................212 OBS!....................................................................................................213 3.3 Avstängningsvillkor.....................................................................................213 3.4 Fördröjt tillslag och laddning..........................................................................213 3.5 Extra laddning..........................................................................................214 3.6 Utjämningsladdning......................................................................................214 3.7 Ström- och spänningskarakteristik.......................................................................214 3.8 Säkerhetsavstängningar..................................................................................214 3.9 Teckenfönster och tangentbord...........................................................................215 3.9.1 Läsning av analoga mätvärden......................................................................215 :...................................................................................................215 Kod.....................................................................................................215 Teckenfönstret visar....................................................................................215 3.9.2 Felindikering och felmeddelanden..............................................................216 Kod.....................................................................................................216 Felmeddelande...........................................................................................216 3.9.3 Avläsning av statistik från föregående laddning...............................................217 Register................................................................................................217 Funktion (upplösning, enhet)............................................................................217 3.9.4 Avläsning av långtidsstatistik................................................................218 Register................................................................................................218 Antal cykler med utnyttjad kapacitet....................................................................218 Register................................................................................................218 Funktion................................................................................................218 3.9.5 Lagring av parametrar.........................................................................218 3.9.6 Avläsning parametrar..........................................................................219 OBS!............................................................................................219 3.9.7 Batterispecifika parametrar...................................................................219 Register................................................................................................219 Funktion (upplösning, enhet)............................................................................219 Default- värde..........................................................................................219 3.9.8 Laddarspecifika parametrar....................................................................220 Register................................................................................................220 Funktion................................................................................................220 Defaultvärde............................................................................................220 3.9.9 Nätspänningskoder.............................................................................220 Laddarens utförande.....................................................................................220 Huvudspänning...........................................................................................220 1-fas...................................................................................................220 3-fas...................................................................................................220 3.9.10 Övriga funktioner............................................................................220 Register................................................................................................220 Funktion................................................................................................220 Defaultvärde............................................................................................220 3.9.11 Ändring av parametrar........................................................................221 3.10 Syracirkulation........................................................................................221 3.10.1 Allmänt..........................................................................................221 3.10.2 BTM med syracirkulation..........................................................................221 3.10.3 Pump typ APE, VPM................................................................................222 3.10.4 Pump typ API.....................................................................................222 4 Service och underhåll.........................................................................................222 4.1 Grundprogrammering, kod 30..............................................................................222 4.2 Nollställning av statistiken, kod 31....................................................................222 4.3 Kalibrering av mätvärde.................................................................................223 4.3.1 Kalibrering av strömmens nollvärde och temperaturer, kod 21.......................................223 OBS!................................................................................................223 4.3.2 Kalibrering av batterispänningens mätvärde, kod 20................................................223 4.3.3 Kalibrering av laddningsströmmen, kod 25..........................................................224 4.3.4 Kalibrering av nätspänningsvisningen, kod 26......................................................224 4.4 Kalibrering och programmering av API....................................................................224 4.4.1 Kalibrering av nolltryck..........................................................................224 4.4.2 Kallibrering av tryck.............................................................................224 4.4.3 Programmering av larmgränser......................................................................224 4.4.4 Programmering av API-funktion.....................................................................225 4.5 Justering av laddningskaraktäristiken...................................................................225 1. Låg nätspänning och hög laddningsström...............................................................225 2. Låg nätspänning och låg laddningsström...............................................................225 3. Normal nätspänning och hög laddningsström............................................................225 4. Normal nätspänning och läg laddningsström............................................................225 4.6 Felsökning..............................................................................................225 4.6.1 Felmeddelande, analys och åtgärd..................................................................225 4.6.2 Fel utan indikering...............................................................................227 4.7 Felsökning på syracirkulation...........................................................................227 4.8 Serviceåtgärder.........................................................................................228 OBS.....................................................................................................228 4.8.1 Omkoppling till timerladdare......................................................................228 4.8.2 Byte av teckenfönsterkort.........................................................................228 4.8.3 Byte av datorkort.................................................................................229 4.8.4 Byte av moderkort.................................................................................229 OBS!................................................................................................229 4.8.5 Byte av dioder....................................................................................229 4.9 Förebyggande underhåll..................................................................................229 Positioneringsutrustning............................................................................................231 Gäller från maskinnummer:.......................................................................................231 T-kod...........................................................................................................231 Modell..........................................................................................................231 Maskinnr........................................................................................................231 Anm.............................................................................................................231 1 Allmänt.......................................................................................................231 2 Höjdindikering................................................................................................232 3 Funktion......................................................................................................233 4 Display.......................................................................................................234 Terminal Nummer.............................................................................................234 Anslutning..................................................................................................234 Funktion....................................................................................................234 5 Höjdförval....................................................................................................235 6 Funktion......................................................................................................236 7 Display.......................................................................................................237 Terminal Nummer.............................................................................................237 Anslutning..................................................................................................237 Funktion....................................................................................................237 7.1 Beskrivning av symbolerna på displayen..................................................................238 Symbol..................................................................................................238 Funktion................................................................................................238 8 Montering av lyfthöjdsförval..................................................................................239 9 Programmering.................................................................................................239 9.1 Programmering av nivå...................................................................................239 OBS!....................................................................................................239 9.1.1 Hämta nivå........................................................................................239 9.1.2 Lämna nivå........................................................................................239 9.2 Radera programmerad nivå................................................................................240 10 Automatikkörning.............................................................................................240 10.1 Hämta last.............................................................................................240 OBS!....................................................................................................240 10.2 Lämna last.............................................................................................241 OBS!....................................................................................................241 10.3 Kontroll...............................................................................................241 11 Parametrar...................................................................................................242 OBS!........................................................................................................242 11.1 Parameter 1............................................................................................242 11.2 Parameter 2............................................................................................242 11.3 Parameter 3............................................................................................243 11.4 Parameter 4............................................................................................243 11.5 Parameter 5............................................................................................243 11.6 Parameter 7............................................................................................244 11.7 Parameter 8............................................................................................244 OBS!....................................................................................................244 11.8 Parameter 9............................................................................................244 12 Parametersättningar..........................................................................................245 Parameter Nummer............................................................................................245 Max/min värde...............................................................................................245 Fabriks värde...............................................................................................245 Sort........................................................................................................245 Funktion....................................................................................................245 Position....................................................................................................246 Funktion....................................................................................................246 13 Felkoder.....................................................................................................247 Felkod......................................................................................................247 Kommentar...................................................................................................247
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