Toyota Forklift Easymover PP13 Service Manual 555494AA – PDF DOWNLOAD

Description

Toyota Forklift Easymover PP13 Service Manual 555494AA – PDF DOWNLOAD

FILE DETAILS:

Toyota Forklift Easymover PP13 Service Manual 555494AA – PDF DOWNLOAD

Language : English
Pages : 54
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Toyota Forklift Easymover PP13 Service Manual 555494AA – PDF DOWNLOAD

Contents............................................................................................................ 3
Technical data 5.................................................................................................... 3
Introduction Maintenance 9.......................................................................................... 3
	1 Safety regulations with maintenance work 9.................................................................... 3
	2 Cleaning and washing 11....................................................................................... 3
	3 Safe lifting 12............................................................................................... 3
Maintenance, Lubrication schedule 13................................................................................ 3
	1 Maintenance schedule 13....................................................................................... 3
	2 Lubrication schedule 17....................................................................................... 3
Oil and grease specification 19..................................................................................... 3
Drive unit/drive gear 21............................................................................................ 3
	1 Component parts 21............................................................................................ 3
	2. Service and repairs 24....................................................................................... 3
	3 Technical data 27............................................................................................. 3
Electrical systems 29............................................................................................... 3
	1 Electrical parts 29........................................................................................... 3
	2 List of symbols 31............................................................................................ 3
	3 Functional description 35..................................................................................... 3
	4 Error codes 36................................................................................................ 3
	5 Parameters 39................................................................................................. 3
	6 Test 41....................................................................................................... 3
	7 Technical specifications – SEM-X 43........................................................................... 3
In-built battery charger 45......................................................................................... 4
	1 General 45.................................................................................................... 4
	2 Charging 45................................................................................................... 4
	3 Trouble shooting 45........................................................................................... 4
	4 Technical data 46............................................................................................. 4
Transistor panel 47................................................................................................. 4
	1 General 47.................................................................................................... 4
	2 Connections 48................................................................................................ 4
Hydraulic system 51................................................................................................. 4
	1 Hydraulic chart and list of symbols 51........................................................................ 4
	2 Adjustments PP13 52........................................................................................... 4
Technical data...................................................................................................... 5
	Model........................................................................................................... 5
	PP13............................................................................................................ 5
Introduction Maintenance............................................................................................ 9
	1 Safety regulations with maintenance work...................................................................... 9
		WARNING!.................................................................................................... 9
		WARNING!....................................................................................................10
		WARNING!....................................................................................................10
		NOTE!.......................................................................................................10
		CAUTION!....................................................................................................10
	2 Cleaning and washing..........................................................................................11
		NOTE!.......................................................................................................11
		2.1 External cleaning.......................................................................................11
			NOTE!...................................................................................................11
		2.2 Cleaning the motor compartment..........................................................................11
			NOTE!...................................................................................................11
		2.3 Electrical components...................................................................................12
			NOTE!...................................................................................................12
	3 Safe lifting..................................................................................................12
		WARNING!....................................................................................................12
Maintenance, Lubrication schedule...................................................................................13
	1 Maintenance schedule..........................................................................................13
	2 Lubrication schedule..........................................................................................17
		Pos no......................................................................................................17
		Service point...............................................................................................17
		Interval/Running hours......................................................................................17
		Lubricant...................................................................................................17
Oil and grease specification........................................................................................19
	Pos.............................................................................................................19
	Type of lubricant...............................................................................................19
	Specification...................................................................................................19
	Application.....................................................................................................19
Drive unit/drive gear...............................................................................................21
	1 Component parts...............................................................................................21
		Pos.........................................................................................................21
		Benämning...................................................................................................21
		Anm.........................................................................................................21
		1.1 Dismantling the motor from the truck....................................................................23
		1.2 Assembling..............................................................................................23
	2. Service and repairs..........................................................................................24
		2.1 Inspection/replacement of the carbon brushes............................................................24
		2.2 Replacing the drive gear................................................................................24
		2.3 Cleaning................................................................................................25
		2.4 Brakes, Maintenance.....................................................................................26
		2.5 Replacing the brake disc................................................................................26
	3 Technical data................................................................................................27
		Truck type..................................................................................................27
		PP13........................................................................................................27
Electrical systems..................................................................................................29
	1 Electrical parts..............................................................................................29
	2 List of symbols...............................................................................................31
		Symbol......................................................................................................31
		Description.................................................................................................31
		Function....................................................................................................31
		Notes.......................................................................................................31
		2.1 Electrical diagram 1 (3)................................................................................32
		2.2 Electrical diagram 2 (3)................................................................................33
		2.3 Electrical diagram 3 (3)................................................................................34
	3 Functional description........................................................................................35
		3.1 Starting the truck......................................................................................35
		3.2 Driving.................................................................................................35
		3.3 Neutral speed reduction.................................................................................35
		3.4 Braking.................................................................................................35
		3.5 Lifting the forks.......................................................................................35
		3.6 Lowering the forks......................................................................................36
		3.7 Horn....................................................................................................36
	4 Error codes...................................................................................................36
		4.1 Diagnosis and trouble shooting..........................................................................36
			LED-code Long + short...................................................................................36
			Hand terminal LCD-display...............................................................................36
			Description.............................................................................................36
			Possible cause..........................................................................................36
	5 Parameters....................................................................................................39
		NOTE !......................................................................................................39
		5.1 Parameters..............................................................................................39
			Parameter...............................................................................................39
			Min.....................................................................................................39
			Max.....................................................................................................39
			Std.....................................................................................................39
			Description.............................................................................................39
			ACC.DELAY...............................................................................................39
			MAX SPEED BACK..........................................................................................39
			MAX SPEED FORW..........................................................................................40
			INVERSION BRAKING.......................................................................................40
			RELEASE BRAKING.........................................................................................40
			DECELER DELAY...........................................................................................40
			CHECK UP DONE...........................................................................................40
			CHECK UP TYPE...........................................................................................40
			CHECK UP HOURS..........................................................................................40
	6 Test..........................................................................................................41
		6.1 Test functions..........................................................................................42
		6.2 Safety..................................................................................................43
			WARNING!................................................................................................43
	7 Technical specifications – SEM-X..............................................................................43
		Value.......................................................................................................43
		Unit........................................................................................................43
		Description.................................................................................................43
In-built battery charger............................................................................................45
	1 General.......................................................................................................45
	2 Charging......................................................................................................45
	3 Trouble shooting..............................................................................................45
	4 Technical data................................................................................................46
Transistor panel....................................................................................................47
	1 General.......................................................................................................47
	2 Connections...................................................................................................48
		Connection..................................................................................................48
		Function....................................................................................................48
		Description.................................................................................................48
Hydraulic system....................................................................................................51
	1 Hydraulic chart and list of symbols...........................................................................51
		1.1 List of Symbols.........................................................................................51
			Pos No..................................................................................................51
			Description.............................................................................................51
			Function................................................................................................51
			Remarks.................................................................................................51
	2 Adjustments PP13..............................................................................................52
		2.1 Adjusting the pressure limit valve......................................................................52
			1. Locking nut. Use special tool, see drawing in chapter “Tools”........................................52
			2. Adjuster screw, pressure limit. Adjusting clockwise results in increased pressure. Adjusting a.......52
			3. Pressure limit valve. Use special tool, see drawing in chapter “Tools”...............................52
		2.2 Tools...................................................................................................53

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