Toyota Orderpicker 6BPU15 Service Manual – PDF DOWNLOAD

Description

Toyota Orderpicker 6BPU15 Service Manual – PDF DOWNLOAD

FILE DETAILS:

Toyota Orderpicker 6BPU15 Service Manual – PDF DOWNLOAD

Size : 19.2 MB
Format : PDF
Language : English
Number of Pages: 455 Pages

DESCRIPTION:

Toyota Orderpicker 6BPU15 Service Manual – PDF DOWNLOAD

MANUAL DESIGN:

The Toyota Reach Service Manual is designed with the following objectives in mind:

• Provide technical coverage for expected levels of user expertise.
• Anticipate your needs and reduce your decisions regarding maintenance.
• Reduce page flipping through a “one-stop shopping” approach.

The two—line running page header at the top of each page tells you:

•  the name of the manual (Toyota Reach Service Manual)
•  the current Chapter Title (e.g.. this page How to Use This Manual)
•  the current topic (e.g., this page Marmal Design)

1. We suggest you get in the habit of turning to the START page first when you use this manual.
2. The START page asks a few simple questions to guide you to the proper chapter.
3. How to Use This Manual explains the manual format and design and contains the Table of Contents and START page.
4.  Safety explains warning and caution notes, general safety rules and safety rules for batteries, static, jacking, and welding.
5.  Systems Overview includes truck specifications and functional overview of the major systems.
6.  Scheduled Maintenance outlines the recommended schedule of preventive services to keep your truck working most efficiently.
7.  Troubleshooting is a set of “decision-tree” charts designed to take you from a symptom to a specific sequence of tests in order to isolate a failing component.
8.  The START TROUBLESHOOTING chart (on page 5—20) will guide you to the individual troubleshooting symptom chart you need.

TABLE OF CONTENTS:

Toyota Orderpicker 6BPU15 Service Manual – PDF DOWNLOAD

HoW to Use This Manual
How To Use This Manual
Table of Contents
1-1
Map of the Manual 1-2
Manual Design 1-3
Table of Contents 1-9
List of Figures 1-15
Start Page 1-19
Safety’ 2-1
Definitions 2-2
General Safe’ty 2-3
Battery Safe’ty 2-6
Static Safe’ty 2-11
Jacking Safety 2-13
Tie-down for Transport 2-14
Towing 2-14
Welding Safe’ty 2-15
Systellls Overvie\V3-1
Systems Ovenriew 3-2
1’ype 3-3
Power 3-3
Capaci’ty 3-3
Mast 3-3
Controls 3-3
Indicators 3′-3
Electronics 3-4
Electric Steering System 3-4
Specifications 3-5
Description 3-6
Chassis 3-6
Operator’s Console 3-9
Operator Compartment Options 3-11
Steering and Controls 3-13
00700-CL221 Issued: 9/10/98 1-9
How To Use This Manual
Table of Contents
Toyota Orderpicker Service Manual
Steer Controller Guidance System 3-13
Drive and Brake3-1 7
Drive Unit 3-17
Brake 3-17
Mast 3-19
Mast Assembly 3-19
Hydraulic Components 3-21
Lift/wwer System 3-21
Electrical Components and Systems 3-24
General 3-24
Miscellaneous Circuits 3-40
Fuses 3-40
Sidegate Switches (S60, S61) 3-40
Tie-Points 3-40
Cables 3-41
Over-the-Mast Cables 3-41
Planned Maintenance 4-1
Planned Maintenance 4-2
General Maintenance Instructions 4-2
Planned Maintenance 4-3
Introduction 4-3
Maintenance Manual 4-3
Battery Maintenance 4-13
Battery Safety 4-13
Battery Inspection and Care 4-15
Battery Cleaning Procedure 0 4-15
Charging Process 4-16
Troubleshooting 5-1
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines 5-2
Electrical Connector wcator Chart 5-4
Shorts to Frame Test · 5-5
Electric Motor Tests ‘ 5-12
1-10 Issued: 9/10/98
Toyota Orderpicker Service Manual How To Use This Manual
Table of Contents
Motor 1)rpes 5-12
Open Circuit Motor Test 5-12
Grounded Motor Test 5-13
Short Circuited Armature or Field Winding 5-13
Hydraulic Troubleshooting Guidelines5-15
Hydraulic L,eakage 5-16
List of Troubleshooting Charts 5-25
Electrical Codes and Tests 6-1
General 6-2
Modes of Operation 6-3
Overview ‘ 6-3
Passwords 6-6
Disable the Brush Wear Warning 6-7
Entering the Secondary Password 6-7
Start the Hour Meter 6-8
Entering the Secondary Password 6-8
Self-diagnosis Mode 6-9
Maneuvering within
Self-diagnosis Mode 6-9
Analyzer (AnL) Mode 6-11
Entering the Secondary Password 6-11
Entering Analyzer Mode 6-11
Maneuvering within Analyzer Mode 6-11
Tuning (Tuning) Mode 6-13
Entering the Secondary Password 6-13
Maneuvering within Tuning Mode , 6-13
Exiting Tuning Mode 6-15
Calibrate (Calibrte) Mode 6-16
Entering the Secondary Password 6-16
Entering Calibrate Mode 6-16
Maneuvering within Calibrate Mode 6-16
Configure (Configur) Mode 6-20
Entering the Secondary Password 6-20
Code Summary Tables 6-22
00700-CL221 Issued: 9/10/98 1-11
How To Use This Manual
Table of Contents
Toyota Orderpicker Service Manual
Analog Inputs 6-25
Category 1 Class 2: 6-25
Tests 6-29
Steer Controller Guidance Systems 6-99
Codes and Tests6-99
Steer Controller Guidance System 6-149
Analog Input Tests: (Category 1, Class 2: 12) 6-149
12-20: Steer Controller Power Supply Voltage 6-149
Steer Controller Guidance System 6-173
Digital Input Tests 6-173
Component Procedures 7-1
Component Locator Photos 7-2
General Maintenance Instructions 7-7
Maintenance Practices 7-7
Adjustment and Repair 7-1 7
Power Section 7-1 7
Theory of Operation 8-1
Electrical Functions ‘ 8-2
Operating Description Overview 8-2
Lift/Lower System 8-3
Overview 8-3
Unique System Features 8-3
Lift 8-4
Lower 8-4
Braking System8-6
Proportional Plugging 8-6
Appendix 9-1
Lubrication Equivalency Chart 9-2
Torque Chart – Standard (Ferrous) 9-4
Torque Chart – Standard (Brass) 9-5
Torque Chart – Metric 9-6
Decimal EqUivalent Chart 9-7
Standard/Metric Conversions 9-9
1-12 Issued: 9/10/98
Toyota Orderpicker Service Manual How To Use This Manual
Table of Contents
Electrical Schematic 9-11
Hydraulic Schematic 9-1 7
Index 10-1

TOYOTA ORDERPICKER 6BPU15 SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]