Toyota Towing Tractor 4CBT2 4CBT3 4CBTY2 4CBTK4 4CBTYK4 for Europe Repair Manual – PDF DOWNLOAD

Description

Toyota Towing Tractor 4CBT2 4CBT3 4CBTY2 4CBTK4 4CBTYK4 for Europe Repair Manual – PDF DOWNLOAD

FILE DETAILS:

Toyota Towing Tractor 4CBT2 4CBT3 4CBTY2 4CBTK4 4CBTYK4 for Europe Repair Manual – PDF DOWNLOAD

Language : English
Pages : 225
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Toyota Towing Tractor 4CBT2 4CBT3 4CBTY2 4CBTK4 4CBTYK4 for Europe Repair Manual – PDF DOWNLOAD

FOREWORD:

• This Manual contains maintenance, specifications and repair procedures for the
  chassis, body and material handling system of the TOYOTA ELECTRIC POWERED
  TOWING TRACTOR 4CBT2, 3 • 4CBTY2 • 4CBTK4 • 4CBTYK4.
  Please use this manual for providing quick, correct servicing of the corresponding
  towing tractor.
• This manual deals with the above model as of Mar. 2006. Please understand that
  disagreement can take place between the descriptions in the manual and actual
  vehicles due to change in design and specifications. Any change or modifications
  thereafter will be informed by Toyota Industrial Equipment Parts & Service News

TABLE OF CONTENTS:

Toyota Towing Tractor 4CBT2 4CBT3 4CBTY2 4CBTK4 4CBTYK4 for Europe Repair Manual – PDF DOWNLOAD

FOREWORD......................................................................  2
SECTION INDEX.................................................................  4
GENERAL.......................................................................  6
	EXTERIOR VIEW OF VEHICLE..................................................  7
	VEHICLE MODELS............................................................  9
	FRAME NUMBER..............................................................  9
	HOW TO USE THIS MANUAL.................................................... 10
		EXPLANATION METHOD.................................................... 10
		TERMINOLOGY........................................................... 11
		ABBREVIATIONS......................................................... 11
	OPERATING TIPS............................................................ 12
		GENERAL INSTRUCTIONS.................................................. 12
		JACKING UP............................................................ 13
		HOISTING THE VEHICLE.................................................. 14
		WIRE ROPE SUSPENSION ANGLE LIST....................................... 15
		SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE......................... 15
		TOWING THE VEHICLE.................................................... 16
		ELECTRICAL PARTS INSPECTION........................................... 17
	BOLT & NUT TIGHTENING TORQUES............................................. 18
		BOLT STRENGTH CLASS IDENTIFICATION METHOD AND TIGHTENING TORQUE....... 18
		PRECOATED BOLTS....................................................... 20
	HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE.............................. 21
	RECOMMENDED LUBRICANT QUANTITY AND TYPES.................................. 21
	LUBRICATION............................................................... 22
	PERIODIC MAINTENANCE...................................................... 23
	PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS.............................. 26
	EXPLANATION............................................................... 27
		DEVELOPMENT OBJECTIVE................................................. 27
		SELLING POINT......................................................... 27
		MASTER CONTROL........................................................ 30
		OPS................................................................... 33
		VEHICLE DIMENSIONS.................................................... 34
BATTERY....................................................................... 40
	LIST OF APPLICABLE BATTERIES.............................................. 41
	BATTERY COMPARTMENT....................................................... 42
	SERVICE STANDARDS......................................................... 42
	LED DISPLAY............................................................... 43
	TROUBLESHOOTING........................................................... 44
	BATTERY ASSY.............................................................. 45
		REMOVAL . INSTALLATION................................................ 45
		INSPECTION............................................................ 46
		REPLACING BATTERY PLUG TERMINAL....................................... 48
		LEVER FOR EMERGENCY BATTERY PLUG DISCONNECTING........................ 49
		BATTERY ROLLER (ON THE VEHICLE)....................................... 50
		BATTERY STOPPER....................................................... 51
		BATTERY CARRIER....................................................... 53
CONTROLLER.................................................................... 54
	CONTROLLER................................................................ 55
		GENERAL............................................................... 55
		REMOVAL . INSTALLATION................................................ 61
	CONTACTOR................................................................. 62
		GENERAL............................................................... 62
		REMOVAL . INSTALLATION................................................ 64
	ACCELERATOR PEDAL......................................................... 65
		COMPONENTS............................................................ 65
		REMOVAL . INSTALLATION................................................ 66
		INSPECTION AND ADJUSTMENT OF ACCELERATION SENSOR...................... 66
	ACCELERATOR............................................................... 67
		COMPONENTS............................................................ 67
		REMOVAL . INSTALLATION................................................ 67
		ACCELERATOR INSPECTION................................................ 69
		ACCELERATOR LEVER ADJUSTMENT.......................................... 70
	FLOOR SWITCH.............................................................. 71
		COMPONENTS............................................................ 71
		REMOVAL . INSTALLATION................................................ 72
		FLOOR SWITCH ADJUSTMENT METHOD........................................ 72
TROUBLESHOOTING............................................................... 74
	BEFORE TROUBLESHOOTING.................................................... 75
	GENERAL................................................................... 77
	TROUBLESHOOTING........................................................... 78
MOTOR......................................................................... 92
	DRIVE MOTOR............................................................... 93
		GENERAL............................................................... 93
		SPECIFICATIONS........................................................ 93
		COMPONENTS............................................................ 94
		REMOVAL . INSTALLATION................................................ 95
FRONT AXLE.................................................................... 98
	GENERAL................................................................... 99
	SPECIFICATIONS............................................................ 99
	STRUCTURAL SCHEME.........................................................100
	COMPONENTS................................................................103
		FRONT AXLE............................................................103
		FRONT WHEEL...........................................................104
	FRONT AXLE HUB............................................................105
		REMOVAL . INSTALLATION................................................105
	FRONT AXLE SHAFT..........................................................108
		REMOVAL . INSTALLATION................................................108
	ADJUSTMENT METHOD FOR FRONT AXLE HUB STARTING FORCE.......................111
REAR AXLE.....................................................................112
	GENERAL...................................................................113
	SPECIFICATIONS............................................................113
	COMPONENTS................................................................114
		REAR AXLE ASSY........................................................114
		DRIVE UNIT AND DIFFERENTIAL ASSY......................................115
	DRIVE UNIT AND REAR AXLE ASSY.............................................116
		REMOVAL . INSTALLATION................................................116
	REAR AXLE SHAFT...........................................................119
		REMOVAL . INSTALLATION................................................119
	DRIVE UNIT AND REAR AXLE ASSY.............................................120
		DISASSEMBLY . INSPECTION . REASSEMBLY.................................120
	DIFFERENTIAL CASE ASSY....................................................129
		DISASSEMBLY . INSPECTION . REASSEMBLY.................................129
STEERING......................................................................132
	GENERAL...................................................................133
		STRUCTURAL SCHEME.....................................................136
	COMPONENTS................................................................137
	STEERING WHEEL . MAST JACKET..............................................139
		REMOVAL . INSTALLATION................................................139
	STEERING SHAFT............................................................144
		REMOVAL . INSTALLATION................................................144
BRAKE.........................................................................148
	GENERAL...................................................................149
	SPECIFICATIONS............................................................149
	COMPONENTS................................................................152
	SERVICE BRAKE.............................................................160
		DISASSEMBLY . INSPECTION . REASSEMBLY.................................160
	BRAKE AIR BLEEDING........................................................165
	BRAKING FORCE INSPECTION . ADJUSTMENT.....................................166
	MASTER CYLINDER...........................................................167
		REMOVAL . INSTALLATION................................................167
		DISASSEMBLY . INSPECTION . REASSEMBLY.................................169
	PARKING BRAKE LEVER.......................................................172
		REMOVAL . INSTALLATION................................................172
		MAINTENANCE NOTES.....................................................174
		ADJUSTMENT............................................................174
	BRAKE PEDAL ADJUSTMENT....................................................175
	REASSEMBLY AND ADJUSTMENT GUIDE FOR BRAKE SWITCH AND STOP LIGHT SWITCH....178
	ELECTROMAGNETIC BRAKE.....................................................179
		STRUCTURAL SCHEME.....................................................179
		SPECIFICATIONS........................................................179
		REMOVAL . INSTALLATION................................................180
		DISASSEMBLY . INSPECTION . REASSEMBLY.................................182
		MEASUREMENT AND ADJUSTMENT OF CLEARANCES (ON THE VEHICLE).............183
		HOW TO MANUALLY RELEASE THE BRAKE.....................................183
BODY . FRAME..................................................................184
	VEHICLE EXTERIOR VIEW.....................................................185
	DRAWING SHOWING THE LAYOUT FROM THE OPERATOR’S SEAT.......................187
	SEAT......................................................................189
	DRAWBAR AND DRAWBAR LEVER (OPT)...........................................190
		COMPONENTS............................................................190
	BATTERY HOOD..............................................................191
		COMPONENTS............................................................191
		REMOVAL . INSTALLATION................................................191
	BATTERY CHARGE INDICATOR AND HOUR METER...................................194
	HOUR METER CONNECTION PROCEDURE...........................................194
	HAZARD SWITCH CONNECTION PROCEDURE........................................195
	FUSES.....................................................................195
	TOE BOARD.................................................................196
		TOE BOARD REMOVAL . REATTACHMENT......................................196
	STROBO LAMP...............................................................198
	FRONT COMBINATION LIGHT...................................................199
	REAR COMBINATION LIGHT....................................................199
	ELECTRICAL PARTS ARRANGEMENT PLAN.........................................200
APPENDIX......................................................................202
	SST LIST..................................................................203
	SERVICE STANDARDS.........................................................205
	CONNECTOR DIAGRAM.........................................................208
	CONNECTION DIAGRAM........................................................  0
	WIRING DIAGRAM............................................................  0

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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