TTS CCLKO 2000-70-36.5 Cargo Crane User Manual – Machine 11857 PDF

Description

TTS CCLKO 2000-70-36.5 Cargo Crane User Manual for Machine 11857

This is the complete TTS Ships Equipment AS user manual for the CCLKO 2000-70-36.5 cargo crane installed aboard the RAY Shipping vessel M/V “Ella”. Document 11857, Rev.2 dated 18.06.2012, covers every aspect of the crane – from main data and technical description through preparation and installation, operating instructions, maintenance schedules, spare parts data, and full parts list drawings. It is the reference document that TTS supplied for this specific machine, machine number 11857.

File Details

• Manual type: User Manual (operating, maintenance, and parts reference)
• Manufacturer: TTS Ships Equipment AS
• Equipment: Cargo Crane CCLKO 2000-70-36.5
• Project / Machine number: 11857
• Vessel: RAY Shipping M/V “Ella”
• Document revision: Rev.2, dated 18.06.2012 (Modifications 861185); Rev.1 30.11.2010; First Issue 22.09.2010
• Language: English
• Page count: 256 pages
• Format: PDF (A4 and A3 page sizes)

Chapters Covered

• 1 – Introduction: structure and contents, operator information, contact information, document identification, abbreviations, hydraulic symbols, electric symbols
• 2 – Main Data: technical specification, hydraulic pressure, pump capacity, electric motor data, external connections, restrictions in use, restrictions in guarantee, nameplate, certificates
• 3 – Technical Description: general description, safety system (control, drive, slewing, luffing, hoisting machinery), main machinery, control systems, operator’s cabin and controls, hydraulic arrangements, electric arrangements, steel structures
• 4 – Preparation Installation: general mounting instructions, prior to starting the crane, start-up and idle operation
• 5 – Operating Instructions: safety summary, normal operation, pre-start preparations, starting, during operation, parking, description of controls, starter cabinets, control cabinets, cabin layout, operator panel, control levers, operator terminal, lighting, air conditioning, MOPS, tension mode, emergency stop, emergency operation, hazards and protective measures, operator qualification, training, appendix modification 861185 (cable reel drum, load turner, stabilizing winch)
• 6 – Maintenance: general maintenance, hydraulic system and oil changes, electric system, lubrication standard, lubrication equipment and schedules, slew/winch gear, slew ring inspection and wear testing, re-tightening of slew ring bolts, load turner, cable reel, wire rope examination and replacement
• 7 – Data Sheets Spare Parts: spare parts included in delivery, spare parts ordering
• 8 – Parts List Drawings: drawing list index, mechanical/hydraulic drawings, electric drawings, general explanation to parts lists, spare parts ordering

Beyond the chapter list, this manual provides the full technical picture of the CCLKO 2000-70-36.5 crane. It documents the 70-tonne SWL lifting capacity, 36.5 m maximum working radius, 360-degree unlimited slewing, main and knuckle jib movements, hoisting and luffing machinery, and the complete electro-hydraulic drive system. The safety systems are explained in detail – load monitoring, load limiting, overload alarms, emergency stop, MOPS (Manual Overload Protection System), tension mode, and the slew ring inspection procedures that keep the crane within classification requirements.

Key Specifications from the Manual

The manual documents the complete technical specification for machine 11857: lifting capacity of 70 tonnes SWL, working radius from 3.9 m to 36.5 m, hoisting height of 40 m, four-fall configuration, main jib lifting time of 120 seconds, knuckle jib lifting time of 60 seconds, and slewing speed of 0 to 0.9 rpm. The hydraulic system runs at approximately 280 bar main pressure, with specific pressures for winch up and down, stabilizing winch, and jib movements. The electric motor is rated 158 kW continuous (S1) or 229 kW at 40% duty (S6) on 440 V, 60 Hz, three-phase supply. Crane weight without base column is approximately 90 tonnes.

What This Cargo Crane Manual Covers In Practice

For a technician or operator working with this machine, the TTS CCLKO 2000-70-36.5 cargo crane user manual answers the practical questions: how to start the crane, which controls do what, how to set hook limits, how to calibrate load cells and angle sensors, how to read alarm codes, how to run emergency lowering operations, when to change hydraulic oil and filters, how to check slew ring wear, and how to replace wire rope correctly. The maintenance chapter alone gives a lubrication schedule from zero to 1000 hours, oil quantities for the hydraulic system and gearboxes, and detailed procedures for slew ring backlash checks and bolt re-tightening.

Safety and Emergency Procedures

Section 5 covers the safety systems in detail. It explains the MOPS (Manual Overload Protection System) activation and reset, the tension mode for winch operation, the four emergency stop locations (starter cabinet A901, starter cabinet A902, operator panel, and outside the crane foundation), and the emergency lowering procedures for both winch and jib using the hand pump and flow control valve. The hazards and protective measures section lists the operating limits: heel and trim not to exceed 5 degrees + 2 degrees, wind speeds not to exceed 20 m/s, no personnel other than the crane driver on the crane, and strict adherence to the load chart.

Maintenance and Parts Reference

The maintenance chapter is the most extensive part of the manual. It covers hydraulic oil testing and replacement, electric system inspection, lubrication selection and schedules, slew and winch gear oil changes, slew ring wear testing (the rocking test procedure), wire rope examination with the clamp-and-probe method, and load turner and cable reel maintenance. The parts list section provides drawing references, position numbers, and item numbers for ordering spare parts through TTS Marine AS. The appendices include a maintenance log template, slew ring wear measurement report, corrective measures report, and major repairs log.

Get the Complete TTS CCLKO 2000-70-36.5 Cargo Crane User Manual

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This TTS CCLKO 2000-70-36.5 cargo crane user manual for machine 11857 puts the complete factory documentation in your hands. Every operating procedure, maintenance interval, torque value, hydraulic pressure setting, alarm code, and parts reference is here. For a crane of this size – 70 tonnes SWL, 36.5 metres of reach, and a full electro-hydraulic drive system – working without the correct manual is not an option. The PDF is available for instant download after purchase, with no shipping delays. Read it on any device, print the sections you need for the workshop or the wheelhouse, and keep the full document for reference throughout the crane’s service life.