UniCarriers FD30C3Z FD30T3Z Forklift Chassis & Mast Parts Manual Vol.2 – PDF Download

Description

UniCarriers FD30C3Z / FD30T3Z Forklift Parts Catalogue – Volume 2 of 2

This is the complete second volume of the UniCarriers parts catalogue covering the FD30C3Z and FD30T3Z diesel-powered forklift trucks. Issued under document number PCFJE-2U8150, Volume 2/2 picks up where Volume 1 left off, delivering the remaining chassis systems together with the entire mast section. Every assembly is laid out as an exploded illustration with numbered callouts, matched to a part number list that gives the required quantity and any serial number remarks. That structure lets you identify a component visually, confirm it against the printed part number, and order with confidence — no guessing from memory.

File Details

• Manual type: Parts Catalogue (Chassis Parts 2/2 & Mast Parts)
• Brand: UniCarriers Corporation
• Models covered: FD30C3Z, FD30T3Z
• Document number: PCFJE-2U8150
• Volume: Vol. 2/2
• Language: English and Japanese (bilingual)
• File format: PDF
• Page count: 476 pages

Chapters Covered

• Pump Unit
• Control Valve
• Hydraulic Line (Main)
• Valve Control [LVRL]
• Tilt Cylinder
• Tilt Boot
• Decal
• Service Tool
• Steel Cabin
• Defroster
• Window Washer
• Steel Cabin Mount
• Panel Cabin
• Front Glass Wiper
• Fire Extinguisher
• Central Lubrication
• Front Glass
• Canvas Cabin
• Tool Box
• Mast (VM2N9, VFM2N9, VFM2N8, VFHM2N9, VFHM2N8)
• Fork
• Lift Bracket
• Backrest
• Lift Cylinder (Front & Rear)
• Mast Piping
• Tilt Gauge
• Tilt Horizontal Lead Wire

Hydraulic Pump & Control Valves

The pump unit section opens with a fully exploded gear pump assembly, showing the front and rear covers, drive and driven gears, side plates, bushings, gaskets, oil seal, snap ring, nut, washers, nipple assembly, adapter assembly and the associated O-rings. The repair kit is also called out. From there the control valve chapters break the valve down by configuration — 3SV, 4SV and 5SV spool counts, plus TOR-CON variants — and by specification tag such as VLS, VLL, SIL, EXB, EXC, EXK, EXP, TLH, FC and FIT. Each valve assembly is exploded into cover, front and rear, combination valve, valve sections, stud bolts, nuts, name plates and rivets, with the individual spool, inlet and outlet sections treated in their own later figures. Solenoid valves, coils, seal kits, retainer plugs, lock valve springs and emergency poppet details are all itemised so a rebuild can be planned down to the last O-ring.

Hydraulic Lines, Pipes & Fittings

The main hydraulic line chapters are split across several figures, covering suction and return hoses, pipes, clips, clamps and adapters that route oil between the pump, control valve, oil tank, orbitrol and power cylinder. Elbow assemblies, nipple assemblies, three-way fittings, O-rings and band clamps are all listed with their required quantities. The tilt line chapters then follow the front and rear tilt hoses from the control valve out to the tilt cylinders, including the bracket, clip and bolt hardware that holds the pipe run in place. Return pipes for the FIT and 3SV/FIT/4SV/FIT configurations are also shown, along with the hoses and clips that connect them.

Tilt Cylinder & Mast Cylinders

The tilt cylinder figure explodes the cylinder, rod head, boot, band and rubber components, with the tilt boot kit detailed separately for the TLB, FC and TIL variants. The mast lift cylinder chapters are extensive: the VM2N9, VFM2N9, VFM2N8, VFHM2N9 and VFHM2N8 mast families each get their own front and rear lift cylinder figures, with cylinder assemblies, bodies, piston rods, caps, bushings, U-rings, wipers, O-rings, back-up rings, cushions, snap rings, sheaves, chain stoppers and anchor pins all listed. Chain leaf and roller chain options are given per mast capacity (VM200 through VM750, VFM200 through VFM600, VFHM360 through VFHM750), so the correct chain for the mast on the machine can be identified by mast model and serial number.

Mast Assemblies, Forks & Lift Brackets

The mast section covers outer, middle and inner mast channels for each mast family, along with end rollers, side rollers, spacers, shims, slippers, caps, bushings, pins and seals. Lift bracket assemblies are exploded to show the bracket, rollers, shims, spacers, snap rings, U-bolts, nuts, washers and anchor plates. The fork chapters list the full range of fork part numbers by lifting capacity and mast serial number — LF100 through LF212, LFD100 through LFD212 and the cascade variants — plus the stopper, stopper pin kit, bolt and nut hardware. Backrest assemblies are covered with their bolt, washer, stopper plate and caution decal details, including the various HBR, WFY and EX4 configurations.

Cabin, Glass & Weather Protection

For machines fitted with a cabin, the catalogue details the steel cabin, panel cabin and canvas cabin assemblies. Wiper motors, arms, blades, switches, wire harnesses and relays are listed for both front and rear glass, along with the window washer tank, pump, nozzle, valve, hose and switch. Defroster linkages, plates, bushings, hoses and connectors are exploded, and the cabin mount section covers bushings, rubber mounts, bolts, washers, seals and grips. Front glass support assemblies are given for the AW061 and AW071 specifications, including glass, H-rubber, clamps, plates, bolts, dome nuts and the head-lamp brackets that share the same mounting points.

Decals, Service Tools, Lubrication & Accessories

The decal chapters are split into two halves and then sub-divided by market specification — EXB, EXC, EXE, EXK, EXN and EXP — with kit part numbers for English, Spanish, French, German, Dutch, Danish, Italian, Greek, Portuguese, Polish, Hungarian, Czech, Turkish, Latvian, Bulgarian, Romanian, Russian, Chinese, Swedish, Finnish and Norwegian. Model-mark, weight-line, air-pressure, capacity chart, caution, warning and trade-mark decals are all listed individually. The service tool chapter covers the hub-nut wrenches, spanner set, pliers, driver set, grease gun and hexagon wrench, while the central lubrication chapters list the auto-greaster kit, distributers, connectors, elbows, pipes, fittings, tubing, cable bands and the grease pump itself for machines built in different serial number windows. Fire extinguisher brackets, the tool box and its mounting bracket round out the section.

What This Parts Manual Lets You Do

With this catalogue open, you can strip a control valve down to its individual spool sections, order the exact seal kit for a VLL or EXE machine, identify the correct lift chain for a VM300 mast, source a replacement wiper motor for a panel cabin, or find the right decal set for a Spanish-market EXB truck. The serial number remarks printed against many items mean you can match a part to the specific build range of the machine in front of you, rather than relying on a generic listing. For a workshop maintaining a fleet of FD30C3Z and FD30T3Z trucks, this is the reference that turns a vague description of a failed component into a precise part number and quantity.

Correct part numbers matter on a forklift because a wrong seal, a mismatched chain or an incorrect valve section can take a machine out of service for days. This catalogue removes that risk by showing every component in its assembled context, with the illustration and the part list on facing pages. Whether you are rebuilding a tilt cylinder, replacing a hydraulic hose, fitting a cabin wiper assembly or simply refreshing worn decals, the exploded views and tabulated part numbers give you a direct path from problem to part.

IMAGES PREVIEW

The file is delivered as an instant PDF download — no shipping, no waiting for a disc. Open it on a laptop in the workshop, a tablet on the shop floor or a phone at the machine, zoom into the exploded views, and print the pages you need for the job. Keep it on file and it becomes a permanent parts reference for every FD30C3Z and FD30T3Z you work on.