Videojet 1210 1510 Service Manual Repair, Troubleshoot & Parts Guide PDF
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Official Videojet 1210 & 1510 continuous inkjet printer service manual (P/N 361869-21, Rev AE). Covers full installation, printhead repair, ink system troubleshooting, EHT calibration, fault & warning icons, CSB test points, clogged nozzle procedures, and illustrated parts list. Ideal for technicians servicing Videojet CIJ printers. Includes encoder setup, viscosity calibration, and DNW installation guide. Instant PDF download – 318 pages of factory-grade technical documentation.
Description
Videojet 1210 1510 Service Manual Repair, Troubleshoot & Parts Guide PDF DOWNLOAD
Description
Videojet 1210 / 1510 Continuous Inkjet Printer – Official Service Manual
This is the official factory service manual for the Videojet 1210 and Videojet 1510 continuous inkjet (CIJ) printers — a complete Videojet 1210 1510 repair, troubleshooting, and illustrated parts reference for qualified service technicians. Whether you are commissioning a new unit, diagnosing fault codes, calibrating the EHT, or replacing internal components, this manual provides every procedure and specification needed to maintain these Videojet CIJ printers to factory standard.
📋 File Details
| Detail | Info |
|---|---|
| Manual Name | Videojet 1210/1510 Service Manual |
| Part Number | P/N 361869-21, Rev AE |
| Models Covered | Videojet 1210, Videojet 1510, Videojet 1510E |
| Year | July 2011 |
| PDF Quality | High quality, text-searchable, fully bookmarked |
| Total Pages | 318 pages |
| File Format |
📚 Table of Contents
Compliance & Regulatory Information
- CE Mark conformance (EU EMC Directive, Low Voltage Directive)
- FCC Rules Part 15 compliance (USA)
- Canadian regulatory information
- Support, training, contact information & service program details
Chapter 1 – Introduction
- Videojet 1210/1510 printer overview
- About the manual & related publications
- Language codes, abbreviations & acronyms
- Content presentation, positional references, UI terminology & key descriptions
Chapter 2 – Safety
- General safety guidelines
- Electrical safety – power supply, cables, bonding & grounding, fuses
- Fluid safety – ink, make-up fluid, cleaning agents, MSDS reference
- Compressed air safety guidelines
- UI-related and other important safety guidelines
Chapter 3 – Main Parts
- Printer overview & cabinet layout
- Control panel, mains power switch, electronics & ink compartment doors
- Umbilical and connector panel details (including Print Trigger 2 connector)
- Back filter
- Electronics Compartment: PSU, Control System Board (CSB), electronics fan, positive air pump, Printer Interface Board (PIB), EHT module
- Ink Compartment: Ink Core Module, smart cartridges, ink compartment fan, gutter pump, vent recovery system
- Printhead: cover, valve module, engine, functions & operation (ink stream, deflection, gutter)
- Hydraulic system overview
Chapter 4 – Installation
- Tools & supplies list
- Typical production line setup
- Unpacking and inspection
- Full commissioning procedure:
- Ink system, electronics & printhead inspection
- UI login & printer configuration
- Installing ink and make-up cartridges
- Priming the Ink Core Module
- System flush purge & umbilical purge
- Ink stream alignment & viscosity calibration
- Clean stop / clean start procedures
- Final checks
- Password level configuration
- Throw distance setting
- Encoder installation – internal, external & auto encoding
- Speed compensation setup
- Print trigger installation
- Stack light installation
- Nozzle adjustment
- EHT calibration
Chapter 5 – Printer Operation
- Resetting run hours
- Restoring calibration parameters
- System backup & full system restore
- Umbilical purge procedure
Chapter 6 – User Interface
- Menu descriptions:
- System menu
- Configure menu
- Calibrate menu
- Diagnostics screen
- User interface terminology and key references
Chapter 7 – Replacement Instructions
- Printhead bonding during printing
- Bonding during servicing
Chapter 8 – Maintenance
- Ink system fan filter replacement – IP65 & IP55
- Floor filter replacement – IP65 & IP55 variants
- Ink change procedure – parts/tools list and step-by-step process
Chapter 9 – Troubleshooting
- Startup problems – printer fails to start
- Display faults – backlight, LCD, keypad
- Beacon indication
- Printer status icons – comprehensive indicator icons, fault icons, and warning icons reference (full fault code directory)
- Voltage checks
- Jet start/stop diagnostics – quick start, clean start, clean stop diagnostics
- CSB test points (Legacy & Universal)
- DNW installation procedure
- Clogged nozzle procedures – nozzle flush, clean start, system flush purge, syringe cleaning
- Loss of modulation correction
Chapter 10 – Illustrated Parts List (IPL)
- How to read the IPL (illustrations, tables, notes)
- Videojet 1210/1510 printer assembly
- Electronics compartment parts: CSB with back plate, power switch, electronics door assembly, PSU assembly, PIB assembly, electronics fan, positive air pump, EHT module, connector panel, PCB 1 & PCB 2 assemblies (option for 1210), display door with keypad in multiple languages
- Ink compartment parts: ink cartridge, make-up cartridge, septum assembly, ink core module, ink core pump, ink system fan, IP65 & IP55 filter assemblies, floor filters, cabinet foot, vent recovery system
- Printhead parts: valve module, printhead engine, standard & 90° printhead
- Cables
- Optional accessories: beacon kit, dry air kit, static/mobile/printhead stands, photocell holder, wall mount, wash station, shaft encoder, product detectors, power accessories, DIN plugs
- Miscellaneous accessories – connectivity, hydraulics, umbilical assemblies
- Tools kit
Appendices
- Clean/Quick Start and Stop descriptions & standards (clean start, quick start, clean stop, quick stop, nozzle flush)
- Encoder information – internal, external & auto encoding details
- Legacy CSB test points reference
- Universal CSB test points reference
Every minute your Videojet 1210 or 1510 is down costs you production — this official 318-page factory service manual gives you every fault code, calibration procedure, CSB test point, and illustrated parts diagram you need to diagnose and fix your printer fast. Download instantly and get your line running again.
