Volvo K480 6×6 Truck Parts Catalogue – VIN VF631P357RD000215

Description

The Volvo K480 6×6 Truck Parts Catalogue is a factory parts reference issued for the K480 R6X6 E5, master-referenced to VIN VF631P357RD000215 and chassis ID J31KP 2325. It is a 1,704-page illustrated parts breakdown that follows the Volvo IMPACT 4.08.00 structure, opening with service and maintenance fluid specifications and then stepping through every major assembly group on the vehicle. Each section presents exploded-view drawings with numbered callouts, a position table listing part numbers, APS codes, descriptions, and notes, plus subassembly breakdowns where a component is serviced in kit form. If you own, service, or rebuild this exact K480 6×6 configuration, this is the parts data that matches your VIN.

File Details

• Manual type: Parts Catalogue
• Brand: Volvo
• Model: K480 R6X6 E5
• Master reference: VIN VF631P357RD000215
• Chassis ID: J31KP 2325
• Language: English
• Page count: 1,704 pages
• File format: PDF
• Source catalogue system: IMPACT 4.08.00

Chapters Covered

• Service and Maintenance — coolant, engine oil, front axle oil, gearbox oil, hydraulic servo oil, forward rear axle oil, rear rear axle oil, transfer gearbox oil
• Engine, Engine Mounting, and Equipment — cylinder head, cylinder block and cover, flywheel housing, cylinder liner and piston assembly, valve mechanism EBR, camshaft, timing gears, crank mechanism, oil pan, engine mounting
• Lubricating and Oil System — oil filter pipe and dipstick, oil pump, oil filter and housing, oil cooler
• Fuel System — air cleaner, fuel filter, fuel pump, fuel line connections, fuel tank mounting, fuel tank spillage and theft protection, injectors
• Intake and Exhaust System (Turbo) — intake and exhaust manifold, exhaust outlet, exhaust system rear section, heat shield and silencer, exhaust sensors, silencer and exhaust pipes, exhaust brake, AdBlue piping and hoses, AdBlue tank and mounting, turbocharger, air intake piping, air lines and air cleaner, crankcase ventilation, selective catalyst reduction
• Cooling System — coolant pipes and hoses, expansion tank pipes and hoses, heater pipes and hoses, insect screen, radiator and mounting, coolant pump and thermostat, fan and drive system, fan ring and shroud, charge air cooler
• Engine Controls — accelerator pedal and plate
• Ignition and Control System — engine sensors, engine control system
• Battery and Mountings — battery box, battery reconditioning accessories
• Alternator and Regulator — alternator, voltage converter
• Starter Motor and Relay — starter motor, pre-heater
• Lighting — marker lamps, headlamps, roof marker lamps, tail lamps, tail lamp accessories, tail lamp protector, interior door lamps, headliner lamps, side indicators, auxiliary lamps, back-of-cab lamps, roof bracket lamps, rotating beacons
• Other Electrical Equipment — solenoid valve for power take-off, cab tilt lock switch, washer fluid reservoir, windscreen wiper and motor, dashboard control panel, door control panel, remote door lock controls, battery main switch, dashboard/overhead/sleeper power outlets, air brake modulator switch, dashboard switches, direction indicator and wiper switches, flexible bodywork switches, hardwired bodywork switches, rear axle switches, control units, chassis control units, lane change support, lane keeping support
• Instruments — instrument cluster, tachograph, gearbox sensor, ambient air temperature sensor, climate control sensor, fuel level sensor
• Miscellaneous Electrical — radio, CB antenna, DSRC antenna, communication display unit, radio antenna, door speakers, telematics system
• Power Transmission — clutch, gearbox complete, axle brake assembly, countershaft extension, clutch housing, extension housing, gearbox filter, front and rear housing, input shaft, main shaft, oil pump, output shaft, reverse shaft, selector unit, gearbox air lines, selector unit extension, transfer gearbox, control housing for automatic gearbox
• Propeller Shaft — front, intermediate, transfer gearbox
• Rear Axle Drive Shaft — forward rear axle, front axle, rear axle, air lines for differential lock
• Power Take-Off
• Gearbox Oil Cooler Piping
• Brakes — wheel brake assembly, brake lining, front axle brakes, rear axle brakes, forward rear axle brakes, rear rear axle brakes
• Vacuum Hydraulic Brake System — pedal unit
• Compressed-Air Brake — air compressor, air production modulator, cooling coil, air tank mounting and fittings, EBS air brake valve, foot control valve, relay valve, front modulator, rear modulator, pass-through, rear quick release valve, air distribution manifold, air line brackets, air lines, brake air lines
• Trailer Brake Control and Connections
• ABS and EBS — wheel speed sensors front and rear, EBS ECU
• Wheel Suspensions and Steering — track rod, steering column, steering column protection casing, steering gear, steering oil reservoir and power steering pump
• Rear Suspension
• Frame — cross members for gearbox, closing, front, gearbox, intermediate, overhang, suspension; frame; frame reinforcement; spare wheel and mounting
• Suspension — front leaf springs, rear leaf springs
• Shock Absorbers, Anti-Roll Bars, Level Control — front and rear shock absorbers, front and rear anti-roll bars, rear level control sensor
• Wheels, Tyres, and Hubs — front wheels, rear wheels, spare wheels, front hub, rear hub, tyre pressure monitoring system
• Body, Cab, and Interior — cab, cab framework, cab mounting front and rear, cab tilt, cab tilt hoses, grille, front mudguards, chassis mudguards, footsteps, door latch, door seal moulding, fresh air outlet, luggage compartment hatch, door lock kit, lock cylinder kit, window lift, roof hatch
• Exterior Trim, Glass, and Weatherstrips — cab emblems, reflecting stripes, cab side trim mouldings, cab glass panes, auxiliary mirrors, cab mirrors
• Interior — door panels, trim panels, driver seat and mounting, passenger seat and mounting, seat air piping, seat upholstery, floormats, headliner, polar kit insulation, upper bunk and mounting
• Proactive Equipment — bumper
• Temperature Control System — cab air distribution, air conditioning unit, air conditioning compressor and condenser, A/C control unit, engine block and oil pan heater, parking cooler
• Interior Equipment — dashboard components, dashboard mounting, writing board, courtesy handle, air blow gun, upper front storage, storage box behind seat, interior front and side sun visors
• Miscellaneous — cab roof air horn, chassis fairing extensions, window side fairing, fresh water reservoir, external sun visor, front towing device, fire extinguisher, jack and emergency kit, safety equipment, tool bag, tools, warning triangle, electrical centre decal, serial number decal, information decals
• Load Carriers Superstructures Instructions — superstructure attachment frame

What This Volvo K480 Parts Catalogue Gives You

This is not a generic parts list. Every section is keyed to the K480 R6X6 E5 built under chassis ID J31KP 2325, so the part numbers, assembly callouts, and subcomponent breakdowns reflect the actual configuration of this vehicle. The catalogue follows the complete vehicle from the engine and its mounting through the drivetrain, brakes, suspension, steering, frame, cab, and body, and finishes with the superstructure attachment frame instructions for bodybuilders. Exploded illustrations are paired with position tables that list part number, APS code, description, and notes — including kit references and model-specific remarks — so you can identify a component visually, confirm the part number, and order the correct item the first time.

Maintenance fluid specifications are grouped at the front of the catalogue for quick reference, covering coolant, engine oil, front axle oil, gearbox oil, hydraulic servo oil, forward rear axle oil, rear rear axle oil, and transfer gearbox oil. From there, the catalogue branches into every system on the truck, including engine sensors and control system, EBS and ABS components, AdBlue and SCR emissions hardware, air production and air distribution, cab tilt hydraulics, climate control, and the full electrical harness and switch architecture. Subassemblies such as the cylinder head, camshaft, crank mechanism, gearbox main shaft, rear axle differential carrier, hub reduction, and brake assembly are broken down into their individual serviceable parts, making this catalogue useful for both part ordering and rebuild planning.

Who This Parts Catalogue Is For

Fleet workshops maintaining a K480 6×6 will use this catalogue to identify replacement parts without guesswork, cross-check kit contents, and verify that a listed component matches the vehicle’s VIN-specific build. Independent mechanics and rebuilders working on the engine, gearbox, axles, or brake system will find the exploded views and position tables useful for assembly sequencing and fastener identification. Parts managers can use the APS codes and notes to confirm fitment before placing an order. Owners performing their own maintenance will appreciate having the correct fluid specifications and filter references on hand.

Why a VIN-Specific Parts Catalogue Matters

Volvo builds trucks to order, and components can differ between chassis within the same model. A parts catalogue tied to the wrong VIN can lead to ordering a bracket, hose, sensor, or kit that does not fit. This catalogue is master-referenced to VIN VF631P357RD000215 and chassis ID J31KP 2325, so the part numbers shown are the ones that belong to this truck. When a section notes a model-specific variation — for example, injector sleeve kits differentiated by FH/FM, VHD/VN, or other model ranges — the catalogue tells you which variant applies. That level of specificity saves time, return shipping, and the cost of ordering the wrong part.

Get Immediate Access

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The Volvo K480 6×6 Truck Parts Catalogue is delivered as an instant PDF download after payment. There is no shipping, no waiting for a disc or printed binder, and no restrictions on how many times you open it. The file works on any device that reads PDFs — desktop, laptop, tablet, or phone — and pages can be printed for the workshop bench, the parts counter, or the job site. Whether you are ordering a single seal or planning a full drivetrain rebuild, you can have the correct Volvo parts information for VIN VF631P357RD000215 open in front of you within minutes of checkout.