Volvo Penta Aquamatic Models 100 100b Stern Drive Repair Manual – PDF DOWNLOAD

Description

Volvo Penta Aquamatic Models 100 100b Stern Drive Repair Manual

VOLVO PENTA AQUAMATIC MODELS 100 100B STERN DRIVE REPAIR MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Safety Precautions 2
General Information 5
Repair instructions and methods 6
Description 8
Reconditioning the upper gear 10
A Disassembling the outboard drive unit 10
B Removing the upper gear housing 10
C Reconditioning the double bearing-box 12
D Adjusting the upper drive 14
E Reconditioning the control mechanism 18
F Fitting the upper drive 18
Reconditioning the intermediate housing,
yoke and oil pump 19
A Disassembling 19
B Assembling 19
Reconditioning the lower gear 20
A Disassembling 20
B Determining the thickness of shims for the lower
gear assembly on the propeller shaft 21
C Assembling the propeller shaft gear wheel assembly 22
D Fitting the intermediate shaft with bearing and gear wheel 23
E Checking the backlash 23
F Assembling the outboard drive unit 24
Test-running the outboard drive unit 25
Lubricating instructions 25
Specifications 26
Special tools list 27
Tables, assembly drawings 28
Reconditioning instructions for drive model 100B 37

DESCRIPTION:

This Workshop Manual contains technical specifications, descriptions and instructions for the repair of the following drives in standard format: Aquamatic 100, Aquamatic 100B.

The Workshop Manual can show operations carried out on any of the drives listed above. As a result the illustrations and pictures in the manual that show certain parts on the drives, do not in some cases apply to all the drives listed. However the repair and service operations described are in all essential details the same. Where they are not the same this is stated in the manual and where the difference is considerable the operations are described separately.

The Drive Designations and Series Number (PZ-No.) can be found on the product plate. Please always include both the drive designation and the PZ number in all correspondence. The Workshop Manual is produced primarily for the use of Volvo Penta workshops and service technicians.

For this reason the manual presupposes a certain basic knowledge of marine propulsion systems and that the user can carry out the mechanical/electrical work described to a general standard of engineering competence.

Volvo Penta products are under a continual process of development and we therefore reserve all rights regarding changes and modifications. All the information in this manual is based on product specifications available at the time the book was published. Any essential changes or modifications introduced into production or updated or revised service methods introduced after the date of publication will be provided in the form of Service Bulletins.

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