Volvo Penta Group 21 TAD1240GE, TAD1241GE/VE TAD1242GE/VE, TWD1240VE Workshop Manual PDF

Description

Volvo Penta Group 21 TAD1240GE, TAD1241GE/VE TAD1242GE/VE, TWD1240VE Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Volvo Penta Group 21 TAD1240GE, TAD1241GE/VE TAD1242GE/VE, TWD1240VE Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 114
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volvo Penta Group 21 TAD1240GE, TAD1241GE/VE TAD1242GE/VE, TWD1240VE Workshop Manual – PDF DOWNLOAD

Safety information 2
General information 5
Repair instructions 6
Special tools 9
Design and Operation
Engine 13
Cylinder head 14
Cylinder block/cylinder liners 15
Pistons 15
Crankshaft 16
Camshaft 16
Timing drive 17
Instructions for running the starter motor 18
Repair instructions
When work involves chemicals, fuel
and lubricating oil 19
Before/after lifting the engine 19
Engine jig, attaching 20
Compression test 20
Cylinder head, removing 21
Cylinder head, fitting/removing
jig 885316 35
Cylinder head, fitting 37
Cylinder head, leakage check 49
Cylinder head, valves removing/fitting 53
Valve guides, inspecting 55
Valve guides, changing 56
Valve seat, changing 57
Valve seat, grinding 58
Valves, grinding 59
Rocker arm mechanism, changing 59
Valves and unit injectors, adjusting 60
Cylinder liners and pistons, removing 64
Cylinder liners and pistons, inspecting 65
Cylinder liner seat, reconditioning 66
Cylinder liners, fitting 67
Connecting rod small-end bush, checking
measurements 69
Piston, changing 70
Timing gears, changing 72
Bearing housing for camshaft, changing 84
Camshaft, changing 84
Camshaft, inspecting and reconditioning 98
Crankshaft, inspecting and reconditioning 98
Big-end bearings, changing all 99
Main bearings, changing all 100
Flywheel, changing 103
Flywheel bearings, changing 105
Flywheel, marking 106
Ring gear, changing 107
Crankshaft seal, rear, changing 108
Index 109

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S.V 08/24