Volvo Penta TAD1341GE-TAD1355GE TAD1340VE-TAD1345VE Engine Workshop Manual 2010 – PDF

Description

Volvo Penta TAD1341GE-TAD1355GE & TAD1340VE-TAD1345VE Engine Workshop Manual – Group 00-08, 20-26, 32

This Volvo Penta Workshop Manual is the complete Group 00-08, 20-26, 32 service documentation set for the TAD1341GE, TAD1342GE, TAD1343GE, TAD1344GE, TAD1345GE, TAD1340VE, TAD1341VE, TAD1342VE, TAD1343VE, TAD1344VE, TAD1345VE, TAD1350GE, TAD1351GE, TAD1352GE, TAD1353GE, TAD1354GE and TAD1355GE diesel engines. It covers general information, engine specifications, safety, special tools, engine mechanical, lubrication, fuel, inlet/exhaust, cooling and alternator. The manual is published under document number 7748841 with a June 2010 edition date and is provided as a 310-page English-language PDF.

File Details

• Manual type: Volvo Penta Workshop Manual (Partial Group Set)
• Brand: Volvo Penta
• Publication number: 7748841
• Edition / date: 06-2010
• Language: English
• Page count: 310 pages
• File format: PDF
• Group coverage: 00-08, 20-26, 32

Chapters Covered

• Group 00 – General Information: 00-0 General, 00-9 Miscellaneous (fan / viscous coupling handling)
• Group 03 – Specifications: 03-2 Specifications, Engine; 03-3 Specifications, Electrical
• Group 05 – Safety and Other Instructions: 05-1 Safety Instructions
• Group 08 – Special Tools: 08-2 Special Service Tools
• Group 20 – General: 20-0 Engine Information, General
• Group 21 – Engine: 21-0 Engine Complete, General; 21-1 Cylinder Head; 21-3 Cylinder Liner, Pistons; 21-4 Valve Mechanism; 21-5 Timing Gears and Shaft; 21-6 Crank Mechanism
• Group 22 – Lubricating and Oil System: 22-1 Oil Pump and Line; 22-2 Oil Filter; 22-3 Oil Cooler
• Group 23 – Fuel System: 23-0 Fuel System, General; 23-3 Fuel Feed Pump and Filter; 23-7 Injectors and Delivery Pipes; 23-8 Control System, ECM, Data Sets
• Group 25 – Inlet and Exhaust System: 25-0 General; 25-1 Inlet and Exhaust Manifolds; 25-5 Turbocharger
• Group 26 – Cooling System: 26-0 General; 26-2 Coolant Pump, Thermostat; 26-3 Fan, Fan Shroud
• Group 32 – Alternator, Charge Regulator: 32-1 Alternator

Across these groups the Volvo Penta TAD1341GE-TAD1355GE and TAD1340VE-TAD1345VE workshop manual documents the complete engine platform: the inline six-cylinder direct-injection turbocharged diesel with charge air cooling and EMS (Engine Management System), one-piece cylinder head, overhead camshaft and unit injectors. The engine mechanical chapters walk through cylinder head removal and installation with the full 38-bolt torque and angle-tightening sequence, camshaft and rocker arm bridge service, cylinder liner and piston removal/replacement, crankshaft and main bearing service with thrust washer and end-float measurement, and timing gear plate, intermediate gear and gear-lash adjustment. The fuel system chapters cover unit injector removal and replacement, copper sleeve replacement, fuel feed pump and filter bracket service, and control unit (ECM) replacement with data set handling. Lubrication coverage includes the gear-driven oil pump, oil filter bracket, oil cooler and safety/bypass valves. Inlet and exhaust coverage includes the inlet manifold with sealant groove procedure, exhaust manifold torque sequence and turbocharger inspection and change. Cooling system coverage includes coolant pump, thermostat, drive belts, belt tensioner and fan/belt guard handling. Electrical specifications are also provided for the main sensors (oil temperature, coolant temperature, charge pressure, camshaft and crankcase sensors) with resistance vs. temperature data tables.

Technical Specifications Included

The Specifications chapter gives the full engine data sheet: type designation, number of cylinders, cylinder diameter (131 mm), stroke (158 mm), cylinder volume (12.78 L), injection sequence (1-5-3-6-2-4), compression ratio (18.1:1), compression pressure (3.7 MPa), low idle (900 rpm), high idle (1800 rpm), dry weight (1295 kg) and wet weight (1325 kg) for the base engine, plus overall length, width and height. Tightening torques are tabulated for front engine mountings, frame reinforcement, timing gear plate, flywheel housing, flywheel, vibration damper, cylinder head, camshaft, rocker arm shaft, unit injector yokes, fuel line brackets, inlet and exhaust manifolds. Oil pressure ranges (300-550 kPa operating, 250 kPa minimum at low idle, 200-300 kPa piston cooling), oil change volume (36 L) and coolant refill quantity (44 L for TAD1340-53 GE/VE) are also specified.

What This Workshop Manual Enables

With this Volvo Penta TAD1341GE-TAD1355GE / TAD1340VE-TAD1345VE engine workshop manual, a qualified technician can carry out the full range of in-frame and out-of-frame service tasks: cylinder head removal, valve guide and valve seat replacement, camshaft wear check, timing gear installation and gear lash adjustment, piston and liner replacement, crankshaft and main bearing inspection with end-float verification, unit injector and copper sleeve replacement, fuel system bleeding, oil pump and oil cooler service, turbocharger inspection, coolant pump and thermostat replacement, drive belt and tensioner service, and sensor adjustment. Every procedure is supported by the correct torque values, angle-tightening sequences, wear tolerances, clearance limits and special tool part numbers used by Volvo Penta workshops.

Why It Matters

These engines are emission-certified and use unit injectors, a single overhead camshaft and an electronic engine management system. Working to the published torque figures, angle-tightening stages, gear-lash values and cleanliness rules is not optional; incorrect assembly can cause valve-to-piston contact, injector failure, liner seal leaks or timing gear damage. Having the exact Volvo Penta procedures and specifications on hand for the TAD1341GE, TAD1342GE, TAD1343GE, TAD1344GE, TAD1345GE, TAD1340VE, TAD1341VE, TAD1342VE, TAD1343VE, TAD1344VE, TAD1345VE, TAD1350GE, TAD1351GE, TAD1352GE, TAD1353GE, TAD1354GE and TAD1355GE is the difference between a repair that lasts and a repeat failure.

Delivery

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This Volvo Penta TAD1341GE-TAD1355GE TAD1340VE-TAD1345VE Workshop Manual is delivered as an instant PDF download after payment. No shipping, no waiting. Open it on any device – workshop PC, tablet or phone – and print the pages you need for the job.