War Department 16 Ton Carryall Tailer CPT Special Maintenance Manual & Parts Catalog Manual 5-9026 – PDF DOWNLOAD

INTRODUCTION
Purpose and Scope
II DESCRIPTION AND CHARACTERISTICS
General Description
Axle, Front
Brakes, Front
Axle, Rear –
Brakes, Rear
Drawbar
Electrical System
Springs –
9- Tire Carrier
0 Wheels and Tires, Front
Wheels and Tires, Rear
III OPERATING INSTRUCTIONS AND CONTROLS 5-6
Controls _
Coupling Trailer to Truck
Driving Truck and Trailer – 5
Braking Truck and Trailer 6
Uncoupling Trailer from Truck
IV INSPECTION, LUBRICATION, ADJUSTMENT 7-9
Daily Inspection When in Operation _ —
Monthly Lubrications
Mechanical Inspection and Adjustment
Every Four Months
V TOOLS AND EQUIPMENT –
Introduction
Tools
Equipment
PART II—Maintenance Manual
SAFETY INSTRUCTIONS 5
Safety Instructions 5
II AXLE, FRONT 6- 9
Axle Alignment 6
Disassembly to Check Axle Camber or Bent Axle 6
Checking for Bend 6
Checking for Camber 7
Axle Replacement 7
Drilling Dowel Pin Holes in Replacement Axles 9
Axle, Service Diagnosis and Remedy 9
III AXLES, REAR 0-
Disassembly 0
Reassembly
IV BRAKES 5
Minor Brake Adjustment
Brake Relining, Front
Brake Id-lining, Rear
Brake Shoes, Front
Cams, Front 5
M905 6
I N D E X—(Continued)
Section Paragraph Page Nos.
6 Brake Shoes, Rear 27
7 Cams, Rear 27
8 Servicing Slack Adjuster 29
9 Brake Drum Replacement 30
10 Major Brake Adjustment 30
11 Hand Parking Brake Replacement 33
12 Adjusting Hand Parking Brake 34
13 Cross Shaft, Front 34
14 Service Brake Cross Shaft _ 34
15 Brake Chambers 36
16 Brake Chamber Diaphragm 36
17 Relay Emergency Valve 37
18 Tubing 43
19 Hose Coupling 44
20 Air Filter _ 44
21 Quick Release Valve 44
22 Brakes, Service Diagnosis and Remedy 45
V DRAWBAR 4748
1 Rebushing Drawbar 47
2 Replacing Eye _ 47
3 Replacing and Repairing Safety Chains 48
4 Installing Drawbar Frame Bracket .— 48
5 Riveting and Installing Hinge Brackets 48
6 Gear Lock 48
VI ELECTRICAL SYSTEM, LIGHTS 50-53
1 Wiring 50
2 Lights 50
3 Clearance Lamp 50
4 Lights, Service Diagnosis and Remedy 53
VII FRAME AND PLATFORM 54-56
1 General 54
2 Straightening Bent Frame Members 54
3 Replacing Frame Members 54
4 Repairing Section of a Member 54
5 Spring Hangers 55
6 Replacing Bolster Plates 55
7 Rebushing Upper Bolster Plate 56
8 Replacing Platform Flooring 56
VIII SPRINGS 57-58
1 Removing Spring 57
2 Spring Repair 57
3 Replacing Both Springs 58
4 Radius Rods , 58
5 Replacement of Radius Rods 58
6 Springs, Service Diagnosis and Remedy 58
IX WHEELS, HUBS, AND BEARINGS 59-66
1 Introduction 59
2 Replacement of Worn or Broken Studs 59
3 Tire Repairs , 59
4 Tire, Wheel, and Rim Service 61
5 Care and Inspection of Tires and Tubes 61
6 Tire Carrier 62
7 Removing Hub Assembly, Front Axle 62
I N D E X—(Continued)
Section Paragraph Page /Vos.
8 Installing Huh Assembly, Front 63
9 Removing Outer Wheel Assembly, Rear Axle 65
10 Installing Outer Wheel Assembly, Rear Axle 65
11 Removing Inner Wheel Assembly, Rear Axle 66
12 Replacing Inner Wheel Assembly, Rear Axle 66
13 Removing Bearing Cups 66
14 Installing Bearing Cups 66
15 Loose Cups 66
16 Bearing and Cup Inspection .. 66
PART III—Spare Parts List
I AXLE 67
II BRAKES 69-86
Hand Parking Brake 69-70
Internal Brakes and Slack Adjuster (Front) 73-75
Internal Brakes, Slack Adjuster and UnderconstruC’
tion (Rear) 77
Operating Parts 79-81
Relay Emergency Valve 82-83
Brake Chamber 85
Strainer 86
III ELECTRICAL— EQUIPMENT 88-93
Lights 88-89
Wiring and Lights 91-93
IV FRAME 94-104
Gear 94-95
Drawbar 97
Main 99-103
Miscellaneous 104
V TIRE CARRIER 107
VI UNDERCONSTRUCTION— Gear Frame 109
VII WHEELS, HUBS AND DRUMS 111-113
Wheels and Drums (Rear) Ill
Wheels, Hubs and Drums (Front) 113
VIII NUMERICAL PARTS PRICE LIST 114-120