Xtreme XR842 Forward Reach Forklift Parts Breakdown Manual PDF

Description

Xtreme XR842 Forward Reach Forklift Parts Breakdown Manual – PDF DOWNLOAD

FILE DETAILS:

Xtreme XR842 Forward Reach Forklift Parts Breakdown Manual – PDF DOWNLOAD

Language : English
Pages : 366
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Xtreme XR842 Forward Reach Forklift Parts Breakdown Manual – PDF DOWNLOAD

A1 – Title Page 1
A2 – List of Effective Pages 2
A3 – Service Bulletins 3
A4 – Design Change Notices 4
A5 – Table of Contents 6
A6 – Alphabetical – Numerical List of Parts Breakdowns 7
Section 1 – General Information 14
Section 2 – Chassis 16
Section 3 – Labels & Load Charts 38
Section 4 – Engine 60
Section 5 – Transmission, Axles, and Driveshafts 70
Section 6 – Steering, Brakes, Wheels, & Tires 82
Section 7 – Hydraulic System 94
Section 8 – Electrical System 150
Section 9 – Boom 164
Section 10 – Cab and Consoles 212
Section 11 – Boom Attachments 262
Section Back Matter 1 – Numerical and Alphabetical Indexes 274
Section Back Matter 2 – Warranty 364
Section Back Matter 3 – Back Cover 366

2-1 Basic Assembly 2-2
2-2 Chassis Assembly – Engine 2-4
2-3 Chassis Assembly – Axles 2-11
2-4 Chassis Assembly – Covers & Console 2-17
3-1 Labels and Load Charts 3-2
4-1 Engine Transmission Assembly 4-2
4-2 Radiator Assembly 4-7
4-3 Air Cleaner Assembly 4-9
5-1 Transmission and Pump Assembly 5-2
5-2 Front Axle Assembly 5-4
5-3 Rear Axle Assembly 5-6
5-4 Front Driveshaft Assembly 5-8
5-5 Rear Driveshaft Assembly 5-10
6-1 Steering Column Assembly 6-2
6-2 Brake Valve Assembly 6-4
6-3 Accumulator Assembly 6-6
6-4 Accumulator Charge Valve Assembly 6-8
6-5 Brake Low-Pressure Switch 6-10
7-1 Hydraulic Tank Assembly 7-2
7-2 Hydraulic Tank Assembly 7-4
7-3 Transmission and Pump Assembly 7-6
7-4 High-Pressure Filter / Steering Valve Assembly 7-8
7-5 High-Pressure Filter / Steering Valve Assembly 7-10
7-6 Distribution Manifold Assembly 7-12
7-7 Isolation Manifold Assembly 7-15
7-8 Boom Manifold Assembly 7-18
7-9 Operator Control Valve Assembly 7-20
7-10 Front Handle Assembly 7-22
7-11 Sway Handle Assembly 7-24
7-12 Rear Handle Assembly 7-26
7-13 Lift Cylinder Assembly 7-28
7-14 Extend Cylinder Assembly 7-30
January 16, 2006 Preliminary Manual v
Xtreme Manufacturing XR842 Forklift
Numerical List of Parts Breakdowns – Cont
Figure No Title Page No
7-15 Extend Cylinder Housing Assembly 7-32
7-16 Extend Cylinder Support Assembly 7-34
7-17 Extend Cylinder Pin Assembly 7-36
7-18 Carriage Tilt Cylinder Assembly 7-38
7-19 Tilt Cylinder Subassembly 7-40
7-20 Front Axle Cylinder Assembly 7-42
7-21 Rear Axle Cylinder Assembly 7-44
7-22 Rear Axle Lock Manifold Assembly 7-46
7-23 Axle Cylinder Subassembly 7-48
7-24 Boom Hose Kit 7-50
7-25 Chassis Hose Kit 7-52
8-1 Electrical Assembly 8-2
8-2 Electrical Center Assembly 8-6
8-3 Terminal Strip Assembly 8-8
8-4 Terminal Strip Assembly 8-10
8-5 Engine Relay Assembly 8-12
9-1 Boom Assembly 9-2
9-2 Outer Boom Assembly 9-7
9-3 Mid Boom Assembly 9-11
9-4 Inner Boom Assembly 9-17
9-5 Inner Boom Subassembly 9-20
9-6 Inner Boom Subassembly 9-23
9-7 Adapter Assembly 9-25
9-8 Adapter Assembly 9-27
9-9 Slide Block Assembly 9-29
9-10 Outer Boom Roller Assembly 9-31
9-11 Mid Boom Roller Assembly 9-33
9-12 Roller Assembly 9-35
9-13 Roller Assembly 9-37
9-14 Chain Sheave Assembly 9-39
9-15 Chain Sheave Assembly 9-41
9-16 Belleville Spring Stack 9-43
9-17 Tube Clamp Assembly No 2 9-45
9-18 Hose Clamp Assembly 9-47
January 16, 2006 Preliminary Manual vi
Xtreme Manufacturing XR842 Forklift
Numerical List of Parts Breakdowns – Cont
Figure No Title Page No
10-1 Cab Assembly 10-2
10-2 Enclosed Cab Assembly 10-9
10-3 Front Control Console Assembly 10-13
10-4 Front Control Panel Assembly 10-16
10-5 Control Enclosure Subassembly 10-19
10-6 Side Control Console Assembly 10-22
10-7 Side Console Cover Assembly 10-26
10-8 Side Console Subassembly 10-28
10-9 Handle Boot Assembly 10-30
10-10 Accelerator Pedal Assembly 10-32
10-11 Front Cover Assembly 10-34
10-12 Engine Cover Assembly 10-36
10-13 Radiator Cover Assembly 10-40
10-14 Battery Cover Assembly 10-42
10-15 Radiator Shroud Assembly 10-44
10-16 Filler Plate Assembly 10-46
10-17 Console Roller Assembly 10-48
11-1 Standard Carriage Assembly 11-2
11-2 Rotate Carriage Assembly 11-4
11-3 Carriage Post Assembly 11-6
11-4 Carriage Pin Assembly 11-8
11-5 Carriage Pin Assembly 11-10

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S.V 02/2024