Yale Forklift DC-EPS Power Steering & Wire Guidance Manual PDF DOWNLOAD

Description

Yale Forklift DC-EPS Power Steering & Wire Guidance Manual – PDF DOWNLOAD

FILE DETAILS:

Yale Forklift DC-EPS Power Steering & Wire Guidance Manual – PDF DOWNLOAD

Language : English
Pages : 90
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale Forklift DC-EPS Power Steering & Wire Guidance Manual – PDF DOWNLOAD

Section: QUICK SET-UP PROCEDURE
1 0 PRELIMINARY SET-UP PROCEDURE 2
2 0 STEER SYSTEM SET-UP PROCEDURE 4
2 1 RTC (RETURN TO CENTER) SYSTEM 4
2 1 1 WHEN IS IT NECESSARY TO CARRY OUT THIS PROCEDURE ? 6
2 1 SYSTEM WITH TACH GENERATOR 7
2 1 1 WHEN IS IT NECESSARY TO CARRY OUT THIS PROCEDURE ? 7
3 0 WIRE GUIDANCE SYSTEM SET UP (COMPLETE PROCEDURE) 8
3 1 WHEN IS IT NECESSARY TO CARRY OUT THIS PROCEDURE ? 20
4 0 WIRE GUIDANCE SYSTEM ADJUSTMENT (PROCEDURE TO CARRY OUT ON DELIVERY OF A
NEW TRUCK WITH STANDARD FACTORY SETTINGS) 21
CONTENTS
Section: STEERING AND WIRE GUIDANCE
1 0 INTRODUCTION 2
2 0 EQUIPMENT FOR ADJUSTMENT 2
2 1 SYSTEM COMPONENTS 2
2 1 A TWO INDUCTIVE WIRE SENSORS 2
2 1 B STEER ANGLE POSITION POTENTIOMETER (MDU POT) 2
2 1 C STEERING SERVO MOTOR CONTROL UNIT 2
2 1 D OPERATOR CONSOLE 3
2 1 E STEERING SERVO MOTOR 3
2 1 F STEERING HANDLE 3
2 1 G LINE DRIVER (GUIDE WIRE SIGNAL GENERATOR) 3
2 1 G SIGNAL STRENGTH SET UP 4
2 2 ELECTRICAL SPECIFICATIONS 4
3 0 STEERING REDUCTION RATIO 5
3 1 INSTALLING SENSORS 5
4 0 SYSTEM DESCRIPTION 6
4 0 A AUTOMATIC WIRE GUIDED STEERING 6
4 0 B MANUAL STEERING WITH TACHO GENERATOR 6
4 0 C MANUAL STEERING WITH POTENTIOMETER 6
4 0 D WIRE GUIDED STEERING OPERATING SEQUENCE 6
5 0 POWER CONNECTION DIAGRAM 9
5 1 TACHO HANDWHEEL STEERING PLUS WIRE GUIDANCE ELECTRICAL DRAWING 10
5 2 TACHO-GENERATOR STEERING WHEEL AND AUTOMATIC CENTERING 12
5 3 POT (SMART STEER) CONTROLLED STEERING PLUS WIRE GUIDANCE ELECTRICAL DRAWING 13
5 4 POT (SMART STEER) CONTROLLED STEERING 14
5 5 PRELIMINARY SET UP PROCEDURE 16
6 0 DESCRIPTION OF ECM CONNECTORS 18
6 1 ECM CONNECTOR “D” DESCRIPTION 18
6 1 A AUDIBLE AND VISUAL SIGNALS (MANLED, AUTOLED, BUZZER, +12V) 18
6 1 B AUTOMATIC MODE REQUEST (AUTOSEL, GND) 19
6 1 D CONNECTIONS TO THE DRIVE SYSTEM (MA, MI, A1, A2) 20
6 1 E LIMIT MICROSWITCH CONNECTION (CLS, CCLS) 20
6 2 MOTHERBOARD CONNECTOR “E” DESCRIPTION 21
UPDATE 0 1 2 3 4 5 6 Date: Jan 2002 Part No: 272491000 Page: 3
SERVICE Section: INDEX
7 0 DESCRIPTION OF WIRE GUIDANCE CARD CONNECTIONS 22
8 0 SETTING ECM ACSZPA0B 23
8 0 A SETTING THE MAXIMUM CURRENT (IMAX ) 23
8 0 B SETTING TACHOMETRIC FEEDBACK 24
8 0 C SETTING THE MANUAL STEERING 24
9 0 WIRE GUIDANCE CARD ACSZPB0B 25
9 0 A TRACTION PLUG SENSING SETTING 26
9 0 B MDU GUIDANCE SENSOR SETTINGS 26
9 0 C MDU POT OFFSET ADJUSTMENT 26
9 0 D STEERING ERROR OFFSET ADJUSMENT 26
9 0 E STEER CORRECTION RESPONSE ADJUSTMENT POTENTIOMETRIC FEEDBACK) 27
9 0 F GAIN LOOP ADJUSTMENT 27
9 0 G LOAD END SENSOR ADJUSTMENT 27
9 0 H LOAD END TRAVEL – MDU SENSOR WEIGHT ADJUSTMENT
(WEIGHTED SETTING OF ANTENNAS WHEN TRAVELING LOAD WHEEL DIRECTION) 27
9 0 I ACQUISITION ANGLE ADJUSTMENT 28
9 0 L GUIDANCE ALARM TOLERANCE ADJUSTMENT 28
9 0 M MAXIMUM WIRE GUIDANCE STEERING ANGLE ADJUSTMENT (POT OUT OF RANGE ALARM) 29
10 0 TIP ON SETTING UP 30
10 0 A REVERSED MDU POT FEEDBACK 30
10 0 B REVERSED SENSOR FEEDBACK 30
11 0 ALARMS AND TROUBLE SHOOTING 30
11 1 DESCRIPTION OF FUSES 30
11 2 DESCRIPTION OF ALARMS 31
11 2 A MANUAL MODE ALARMS 32
11 2 B WIRE GUIDANCE MODE ALARMS 37
12 0 HAND SET DESCRIPTION 43
12 0 A TACH-GENERATOR STEERING OPTION – HAND SET FUNCTION MAP 44
12 0 B POT STEERING OPTION – HAND SET FUNCTION MAP 45
12 1 MAIN MENU “PARAMETERS” LIST 45
12 2 MAIN MENU: TESTER FUNCTIONS 48
12 3 MAIN MENU’: “ALARMS” FUNCTIONS 49
12 4 CONFIG MENU’: “SET OPTIONS” FUNCTION LIST 49
12 5 CONFIG MENU: “ADJUSTMENTS” FUNCTION LIST 52
13 0 HARDWARE FAILURE DETECTION 53
13 0 A HARDWARE FAILURE DETECTION IN MANUAL STEERING 53
13 0 B HARDWARE FAILURE DETECTION IN AUTOMATIC STEERING 54
14 0 PERIODIC MAINTENANCE 55
15 0 WIRE GUIDANCE DIAGNOSTICS 56

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