Yale Forklift ERC20-30AGF (E108) Service Manual – PDF DOWNLOAD

Description

Yale Forklift ERC20-30AGF (E108) Service Manual – PDF DOWNLOAD

FILE DETAILS:

Yale Forklift ERC20-30AGF (E108) Service Manual – PDF DOWNLOAD

Language : English
Pages : 152
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale Forklift ERC20-30AGF (E108) Service Manual – PDF DOWNLOAD

524158753-1600YRM0720-(11-2006)-UK-EN SCU 1
toc 1
Steering Housing and Control Unit 1
Safety Precautions Maintenance and Repair 2
General 5
Description 5
Operation 6
Steering Wheel and Column Assembly Repair 7
Assembly Components, Remove 7
Steering Control Unit, Disassemble 12
Steering Control Unit, Clean 12
Steering Control Unit, Assemble 12
Assembly Components, Install 14
System Air Removal 16
Troubleshooting 16
524166840-2200YRM0560-(07-2005)-UK-EN-ELECTRICAL SYSTEM 21
toc 21
Electrical System 21
Safety Precautions Maintenance and Repair 22
General 27
Description 28
ZX Series Display Panels 28
Optional Basic Display Panel 28
Features of the Optional Basic Display Panel 28
Description of Features on the Optional Basic Display Panel 28
Standard Display Panel 29
Features of the Standard Display Panel 29
Description of Features on the Standard Display Panel 29
Premium Display Panel 30
Features on the Premium Display Panel 30
Description of Features on the Premium Display Panel 31
Curtis 1215 Display Panel 33
Description and Features 33
Operation 33
SEM Display Panels – Features 34
Descriptions of Common Features 35
LED Symbol Indicators – SEM 35
LCD Screen 35
Battery Discharge Indicator (BDI) 35
Service Reminder 36
Status Codes 36
Hourmeter 36
Additional Features of Premium Display Panel 37
Descriptions of Additional Features 37
LCD Screen 37
Operator Passwords 37
Daily Checklist and Service Items 37
Performance Modes 37
Status Code Lists 38
Adjustment of BDI 38
SEM Display Panel Indicators 38
All Indicator Symbols 38
Hourmeter Indicator Symbol 38
Wrench Symbol 38
Battery Symbol 38
Battery Discharge Indicator (BDI) 38
Brake Fluid Too Low Symbol 38
Parking Brake Symbol 38
Fasten Seat Belt Symbol 39
LCD Screen (Standard Display Panel) 39
Additional Components of Premium Display Panel 39
Alpha Numerical Screen 39
STAR Push Button 39
Push Buttons ##1 Through ##5 – SEM 39
Other Control Components 39
Display Panel Components – ZX, and Curtis Replacement 40
ZX Panel Replacement 40
Curtis 1215 Display Panel Replacement 45
Remove 45
Install 45
SEM Display Panel Replacement 46
Motor Controller (SR or SP) Replacement 46
Remove 46
Install 46
Control Components Replacement 48
Start Switch, Replace 48
Brake Light Switch, Replace 49
Seat Switch, Replace 49
External Seat Switch, Adjust 50
Switch for Optional Seat Brake, Replace 51
Parking Brake Switch, Replace 51
Direction Switches Foot Directional Control Replace 52
Direction Control Switches (Steering Column), Replace 53
Direction Control Switches, ERC070-120HG (Steering Column), Repl 54
Brake Fluid Switch, Replace 54
Brush Wear and Overtemperature Sensors 54
Rocker Switches for Lights 55
Accelerator Position Sensor, Replace 55
On-Demand Steering Components 57
Lights, Converter, Relay, and Reverse Alarm 59
Incandescent Brake, Tail, and Reverse Light Assembly, Replace 59
LED Brake, Tail, and Reverse Light Assembly, Replace 61
Remove 61
Install 61
Flashing Light Assembly, Replace 61
Front, Rear Driving Light, or Spot Light Assemblies, Replace 63
Operator Compartment Light Assembly, Replace 63
Converter, Replace 64
Relay, Replace 64
Reverse Alarm, Replace 64
Horn and Horn Button 64
Horn Switch and Cover 65
Hydraulic Pump Switches 65
Control and Power Fuses Check 66
ZX Motor Controllers 66
SEM Motor Controllers 66
SEM Controller Field Diagnostic Procedure 71
Armature FET Test 71
Field FET Test 71
Brush Wear and Overtemperature Sensors Check – ZX Motor Controll 75
Thermal Sensors – SEM Motor Controllers Check 76
Start Switch Adjustment 77
Accelerator Potentiometer and Start Switch, ERC070-120HG Lift Tr 78
ERC070-120HG 78
Direction Switches Foot Directional Control Pedal 79
Brake Light Switch Adjustment 80
Seat Switch Check 81
Optional Seat Brake Switch Adjustment 81
Parking Brake Switch Adjustment 82
Direction Switches Check 82
Foot Directional Control Pedal 82
Steering Column 83
Hydraulic Pump Switch Adjustment 83
Foot Directional Control or Accelerator Pedal Adjustment 83
Accelerator Position Sensor Adjustment 84
Diagrams AGF SEM 89
toc 89
Electrical Diagrams 89
Safety Precautions Maintenance and Repair 90

S.V 07/24