Yale Forklift GLP20-35VX, GDP20-35VX (B875) Parts Manual PN 524240897 PDF

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Yale Forklift GLP20-35VX, GDP20-35VX (B875) Parts Manual PN 524240897 – PDF DOWNLOAD

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Yale Forklift GLP20-35VX, GDP20-35VX (B875) Parts Manual PN 524240897 – PDF DOWNLOAD

Language : English
Pages : 572
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Yale Forklift GLP20-35VX, GDP20-35VX (B875) Parts Manual PN 524240897 – PDF DOWNLOAD

toc 1
1 GENERAL TRUCK 21
HOOD ASSEMBLY 24
FLOOR PLATES AND COVERS 28
FENDER EXTENSIONS 32
COWL MOUNT 34
COUNTERWEIGHTS 36
OVERHEAD GUARD 38
CAB ASSEMBLY AND ATTACHING PARTS 40
CAB FRAME AND ATTACHING PARTS 42
CAB INTERIOR PANELS 44
CAB LH DOOR 46
CAB RH DOOR AND HEATER ASSEMBLY 48
CAB WINDOWS AND WINDOW WIPER SYSTEM 50
SEAT FULL SUSPENSION WITH AND WITHOUT ELECTRONIC CONTROLS 52
SEAT NON-SUSPENSION WITHOUT ELECTRONIC CONTROLS 54
SEAT SEMI-SUSPENSION WITH AND WITHOUT ELECTRONIC CONTROLS 56
SEAT SWIVEL WITH AND WITHOUT ELECTRONIC CONTROLS 58
LABELS EXTERIOR 60
LABELS INTERIOR 62
LABELS CONTROL LEVER 64
LABELS ELECTRONIC LEVER 66
LABELS JOYSTICK 68
2 DIESEL ENGINE 71
ENGINE MOUNTING YANMAR 2 6L AND 3 3L DIESEL 74
COOLING SYSTEM YANMAR 2 6L AND 3 3L, DIESEL, SQUARE WAVE RADIATO 76
COOLING SYSTEM YANMAR 2 6L AND 3 3L, DIESEL, SQUARE WAVE RADIATO 78
EXHAUST SYSTEM YANMAR 2 6L AND 3 3L DIESEL 80
INTAKE AND EXHAUST MANIFOLD YANMAR 2 6L AND 3 3L DIESEL 82
FLYWHEEL AND HOUSING YANMAR 2 6L AND 3 3L DIESEL 84
OIL PAN YANMAR 2 6L AND 3 3L DIESEL 86
FAN ASSEMBLY YANMAR 2 6L AND 3 3L DIESEL 88
CAMSHAFT AND DRIVE GEAR YANMAR 2 6L AND 3 3L DIESEL 90
CRANKSHAFT AND PISTONS YANMAR 2 6L AND 3 3L DIESEL 92
CYLINDER BLOCK YANMAR 2 6L AND 3 3L DIESEL 94
CYLINDER HEAD YANMAR 2 6L AND 3 3L DIESEL 96
GEAR HOUSING YANMAR 2 6L AND 3 3L DIESEL 100
LUBRICATION SYSTEM YANMAR 2 6L AND 3 3L DIESEL 102
WATER PUMP YANMAR 2 6L AND 3 3L DIESEL 104
3 LPG ENGINES 107
ENGINE MOUNTING MAZDA 2 0L AND 2 2L, GM 2 4L LPG 112
FAN ASSEMBLY MAZDA 2 0L AND 2 2L, GM 2 4L LPG 114
COOLING SYSTEM MAZDA 2 0L AND 2 2L, LPG, SQUARE WAVE RADIATOR EL 116
COOLING SYSTEM MAZDA 2 0L AND 2 2L, LPG, SQUARE WAVE RADIATOR EL 118
COOLING SYSTEM MAZDA 2 0L AND 2 2L, LPG, SERPENTINE RADIATOR BAS 120
COOLING SYSTEM MAZDA 2 0L AND 2 2L, LPG, SQUARE WAVE RADIATOR BA 122
EXHAUST SYSTEM MAZDA 2 0L AND 2 2L LPG 124
EXHAUST MANIFOLD MAZDA 2 0L AND 2 2L LPG 126
INTAKE MANIFOLD MAZDA 2 0L AND 2 2L LPG 128
FLYWHEEL AND HOUSING MAZDA 2 0L AND 2 2L LPG 130
TIMING GEAR COVER AND OIL PAN MAZDA 2 0L AND 2 2L LPG 132
OIL PUMP AND FILTER MAZDA 2 0L AND 2 2L LPG 134
CYLINDER HEAD MAZDA 2 0L AND 2 2L LPG 136
CAMSHAFT AND VALVES MAZDA 2 0L AND 2 2L LPG 138
CRANKSHAFT AND PISTONS MAZDA 2 0L AND 2 2L LPG 140
CYLINDER BLOCK MAZDA 2 0L AND 2 2L LPG 142
EMISSIONS LINES MAZDA 2 0L AND 2 2L LPG 144
WATER PUMP MAZDA 2 0L AND 2 2L LPG 146
ASSEMBLED ENGINE GM 2 4L, LPG SHEET 1 OF 4 150
ASSEMBLED ENGINE GM 2 4L, LPG SHEET 2 OF 4 152
ASSEMBLED ENGINE GM 2 4L, LPG SHEET 3 OF 4 154
ASSEMBLED ENGINE GM 2 4L, LPG SHEET 4 OF 4 156
ALTERNATOR AND MOUNTING GM 2 4L LPG 158
COOLING SYSTEM GM 2 4L, LPG, SQUARE WAVE RADIATOR 160
COOLING MANIFOLD AND ATTACHING PARTS GM 2 4L LPG 162
EXHAUST SYSTEM GM 2 4L LPG 164
FLYWHEEL AND HOUSING GM 2 4L LPG 166
REMOTE OIL FILTER GM 2 4L LPG 168
CAMSHAFT, CYLINDER HEAD AND MANIFOLDS GM 2 4L LPG 170
CRANKSHAFT, PISTONS AND OIL PAN GM 2 4L LPG 174
4 FUEL SYSTEM 177
AIR CLEANER ASSEMBLY 180
AIR INTAKE AND FILTER SYSTEM MAZDA 2 0L AND 2 2L, GM 2 4L LPG 182
AIR INTAKE AND FILTER SYSTEM YANMAR 2 6L AND 3 3L DIESEL 184
FUEL SYSTEM GM 2 4L LPG 186
FUEL SYSTEM MAZDA 2 0L AND 2 2L LPG 188
LPG REGULATOR GM 2 4L 192
LPG BRACKET ASSEMBLY EZXCHANGE BRACKET 194
LPG BRACKET ASSEMBLY SWING OUT BRACKET 198
FUEL SYSTEM YANMAR 2 6 AND 3 3L DIESEL 200
FUEL INJECTION SYSTEM YANMAR 2 6L AND 3 3L DIESEL 202
FUEL FILTER AND WATER SEPARATOR YANMAR 2 6L AND 3 3L DIESEL 204
THROTTLE BODY AND ATTACHING PARTS GM 2 4L LPG 206
THROTTLE CABLE ASSEMBLY MAZDA 2 0L AND 2 2L LPG 208
THROTTLE CABLE ASSEMBLY YANMAR 2 6L AND 3 3L DIESEL 210
THROTTLE PEDAL AND ATTACHING PARTS MAZDA 2 0L AND 2 2L/GM 2 4L L 212
THROTTLE POSITION SENSOR AND ATTACHING PARTS YANMAR 2 6L AND 3 3 214
DIRECTIONAL CONTROL PEDAL ASSEMBLY 216
5 ELECTRICAL SYSTEM 219
ELECTRICAL SYSTEM RH CHASSIS 222
ENGINE ELECTRICAL COMPONENTS MAZDA 2 0L AND 2 2L LPG 224
ENGINE ELECTRICAL SYSTEM MAZDA 2 0L AND 2 2L LPG 226
ENGINE ELECTRICAL SYSTEM YANMAR 2 6L AND 3 3L, DIESEL WITH OVERH 228
COWL ELECTRICAL 232
POWER DISTRIBUTION MODULE 234
INSTRUMENT CLUSTER 236
JOYSTICK AND ELECTRONIC CONTROL LEVERS 238
LIGHTS BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE WIT 242
LIGHTS BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE WIT 244
TRANSMISSION ELECTRICAL SYSTEM 246
MAST ELECTRICAL 248
BATTERY CABLES GM 2 4L LPG 250
DISTRIBUTOR MAZDA 2 0L AND 2 2L LPG 252
ALTERNATOR AND MOUNTING YANMAR 2 6L AND 3 3L DIESEL 253
WIRE HARNESS COWL 254
WIRE HARNESS ELECTRONIC CONTROL VALVE THREE FUNCTION 258
WIRE HARNESS ELECTRONIC CONTROL VALVE FOUR FUNCTION 260
WIRE HARNESS ENGINE GM 2 4L, LPG 262
WIRE HARNESS ENGINE MAZDA 2 0L AND 2 2L, LPG 264
WIRE HARNESS ENGINE YANMAR 2 6L AND 3 3L, DIESEL 266
WIRE HARNESS LIGHTS 268
WIRE HARNESS RH CHASSIS GM 2 4L, LPG 270
WIRE HARNESS RH CHASSIS MAZDA 2 0L AND 2 2L, LPG 274
WIRE HARNESS RH CHASSIS YANMAR 2 6L AND 3 3L, DIESEL 278
WIRE HARNESS TRANSMISSION SINGLE SPEED 282
WIRE HARNESS TRANSMISSION DUAL SPEED 284
6 STEERING SYSTEM 287
STEERING COLUMN AND ATTACHING PARTS 290
STEERING COLUMN ASSEMBLY 292
STEERING LINES 294
STEERING CONTROL UNIT 296
STEER AXLE 298
STEER CYLINDER 300
STEER TIRES AND WHEELS 20-25VX 302
STEER TIRES AND WHEELS 20-35VX 304
7 BRAKE SYSTEM 307
BRAKE LINKAGE DUAL PEDAL DRY BRAKE 310
BRAKE LINKAGE DUAL PEDAL WET BRAKE 312
BRAKE LINKAGE SINGLE PEDAL DRY BRAKE 314
BRAKE LINKAGE SINGLE PEDAL WET BRAKE 316
BRAKE ASSEMBLY DRY BRAKE 318
PARK BRAKE ASSEMBLY 320
BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL WET BRAKE 322
8 TRANSMISSION 325
TRANSMISSION MOUNTING 328
TORQUE CONVERTER 330
DRIVE AXLE AND ATTACHING PARTS WET BRAKE 332
DRIVE AXLE ASSEMBLY DRY BRAKE 334
DRIVE TIRE AND WHEEL SOLID PNEUMATIC SINGLE 337
DRIVE TIRE AND WHEEL SOLID PNEUMATIC WIDE TREAD 338
DRIVE TIRE AND WHEEL PNEUMATIC RADIAL 340
DRIVE TIRE AND WHEEL SNAP-ON SOLID TIRE 342
DUAL DRIVE WHEELS AND TIRES 344
TRANSMISSION COOLING MAZDA 2 0L AND 2 2L, LPG SERPENTINE AND SQU 346
TRANSMISSION COOLING MAZDA 2 0L AND 2 2L/GM 2 4L, LPG SQUARE WAV 348
TRANSMISSION COOLING YANMAR 2 6L AND 3 3L DIESEL 350
TRANSMISSION SINGLE SPEED SHEET 1 0F 2 352
TRANSMISSION SINGLE SPEED SHEET 2 OF 2 356
TRANSMISSION DUAL SPEED SHEET 1 0F 2 358
TRANSMISSION DUAL SPEED SHEET 2 OF 2 362
FORWARD CLUTCH SINGLE SPEED TRANSMISSION 364
FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION 366
INPUT CLUTCH, LOW DUAL SPEED TRANSMISSION 368
REVERSE CLUTCH SINGLE SPEED TRANSMISSION 370
REVERSE CLUTCH DUAL SPEED TRANSMISSION 372
CONTROL VALVE TRANSMISSION 374
9 HYDRAULIC SYSTEM 377
HYDRAULIC SUPPLY AND RETURN 380
GEAR PUMP 382
HYDRAULIC FILTER 384
HYDRAULIC HOSES LIFT, TILT, AND AUXILIARY 386
HAND LEVERS THREE FUNCTION WITHOUT DETENTED LEVERS 388
HAND LEVERS FOUR FUNCTION WITHOUT DETENTED LEVERS 390
HAND LEVERS THREE FUNCTION WITH DETENTED LEVERS 392
HAND LEVERS FOUR FUNCTION WITH DETENTED LEVERS 394
CONTROL VALVE ASSEMBLY MANUAL CONTROL THREE AND FOUR FUNCTION 396
VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE THREE AND FOU 398
AUXILIARY ONE AND TWO MANUAL CONTROL VALVE THREE AND FOUR FUNCTI 400
OUTLET SECTION MANUAL CONTROL VALVE THREE AND FOUR FUNCTION 402
CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL THREE AND FOUR FUNCTIO 403
VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE THREE AN 406
AUXILIARY ONE SECTION ELECTRONIC CONTROL THREE AND FOUR FUNCTION 408
AUXILIARY TWO SECTION ELECTRONIC CONTROL FOUR FUNCTION 410
TILT SECTION ELECTRONIC CONTROL THREE AND FOUR FUNCTION 412
ELECTRO HYDRAULIC POPPET VALVE ELECTRONIC CONTROL LIFT AND LOWER 414
OUTLET SECTION ELECTRONIC CONTROL THREE AND FOUR FUNCTION 416
TILT CYLINDERS 20-25VX 418
TILT CYLINDERS 30-35VX 420
10 MAST-TWO STAGE LIMITED FREE-LIFT 423
OUTER MAST TWO STAGE LIMITED FREE-LIFT 426
INNER MAST TWO STAGE LIMITED FREE-LIFT 428
MAIN LIFT TWO STAGE LIMITED FREE-LIFT 430
MAIN LIFT CYLINDERS TWO STAGE LIMITED FREE-LIFT 432
11 MAST-THREE STAGE FULL FREE-LIFT 437
OUTER MAST THREE STAGE FULL FREE-LIFT 440
INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT 442
INNER MAST THREE STAGE FULL FREE-LIFT 444
MAIN LIFT THREE STAGE FULL FREE-LIFT 446
MAIN LIFT CYLINDERS THREE STAGE FULL FREE-LIFT 450
FREE-LIFT THREE STAGE FULL FREE-LIFT 454
FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT 458
12 MAST-TWO STAGE FULL FREE-LIFT 461
OUTER MAST TWO STAGE FULL FREE-LIFT 464
INNER MAST TWO STAGE FULL FREE-LIFT 466
MAIN LIFT TWO STAGE FULL FREE-LIFT 468
MAIN LIFT CYLINDER LEFT HAND TWO STAGE FULL FREE-LIFT 470
MAIN LIFT CYLINDER RIGHT HAND TWO STAGE FULL FREE-LIFT 471
FREE-LIFT TWO STAGE FULL FREE-LIFT 472
FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT 474
13 FORKS, LOAD BACKREST, AND MAST INSTALLATION 477
FORKS 480
FORKS OPTIONAL 481
LOAD BACKREST EXTENSION 482
TILT CYLINDER AND MAST INSTALLATION 484
14 ATTACHMENTS AND HEADER HOSE GROUP 487
CARRIAGE TWO STAGE LIMITED FREE-LIFT 490
CARRIAGE TWO STAGE FULL FREE-LIFT 492
CARRIAGE THREE STAGE FULL FREE-LIFT 494
HEADER HOSES TWO STAGE LIMITED FREE-LIFT 496
HEADER HOSES TWO STAGE FULL FREE-LIFT 498
HEADER HOSES THREE STAGE FULL FREE-LIFT 500
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT 503
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FRE 504
INTEGRAL SIDE-SHIFT CYLINDER 505
INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT 508
INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE FULL FREE-LIFT 510
INTEGRAL SIDE-SHIFT ASSEMBLY THREE STAGE FULL FREE-LIFT 512
AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT 514
AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT 516
15 OPTIONS 519
LIFTING EYE 522
BACK-UP ALARM 524
MIRRORS WITH OVERHEAD GUARD 526
MIRRORS WITH CAB 528
FIRE EXTINGUISHER 530
ACCUMULATOR AND ATTACHING PARTS 532
HEATER HOSE ARRANGEMENT LPG AND DIESEL 534

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