Yale GDP170-280DB B876 Illustrated Parts Manual 524149352 – 2005

Description

Yale GDP170-280DB B876 Illustrated Parts Manual 524149352 – 2005

The Yale GDP170-280DB B876 Illustrated Parts Manual 524149352 – 2005 is a detailed illustrated parts reference for the GDP170-280DB truck series identified by design series B876. The manual is organized around the complete machine, progressing from the general truck and engine assemblies through the drivetrain, steering, braking, hydraulic and lifting systems, then into attachments, options and conversion kits. Assembly drawings are paired with item callouts, part numbers, descriptions and quantities so individual components can be traced within the larger assembly.

This parts book also accounts for variations within the GDP170-280DB range. Alternate pages and keyed parts information distinguish different constructions, including engine, brake, mast, cab, attachment and serial-number-dependent configurations. The manual specifically shows Perkins Tier I, Perkins Tier II and Cummins Tier I engine applications, along with wet- and dry-brake distinctions and numerous production changes identified by serial-number or date breaks.

File Details

• Manual type: Parts Manual
• Brand: Yale
• Model: GDP170-280DB (B876)
• Document number: P/N 524149352
• Date: 07/2005
• Language: English
• Pages: 712
• File format: PDF

Built for Accurate Parts Identification

The manual explains how its illustrated parts system is intended to be used when the required part number is known, when only the higher assembly is known, or when neither is known. A technician can begin with the machine function, move to the appropriate major section, identify the assembly from that section’s contents, and then use the illustrated breakdown to locate the item. When a part number is already available, the numerical index provides another route back to the applicable parts page.

The assembly breakdowns provide part numbers, descriptions, quantities, keys and footnotes. Indented descriptions distinguish subparts from their parent assemblies, while keyed quantity columns identify differences between similar constructions. Serial-number breaks and date breaks are used throughout the book where production changes affect parts selection. This makes the Yale GDP170-280DB B876 parts manual useful not just for seeing what a component looks like, but for checking which illustrated construction applies before ordering replacement parts.

Model, Engine and Configuration Coverage

Coverage spans the GDP170-280DB B876 family, with parts pages grouping applications such as GDP170-210DB and GDP230-280DB where different components or configurations apply. The engine section contains separate illustrated material for Perkins Tier I and Tier II engines as well as Cummins Tier I applications. The manual also distinguishes wet-brake and dry-brake arrangements and includes many assembly-specific B876E serial-number breaks.

Lift equipment receives similarly detailed treatment. Two stage limited free-lift and three stage full free-lift configurations appear in the lifting and attachment sections, together with different carriage and fork-positioning arrangements. Mast group data, mast serial-number identification, attachment serial-number identification and component group numbers help correlate the truck and lift equipment with the correct illustrated parts pages.

Chapters Covered

• 1. General Truck
  • Hood, counterweight, floor plates and covers
  • Cab and attaching parts, glass and steel doors, cab tilt components
  • Heater and air-conditioning systems for Perkins and Cummins applications
  • Air and mechanical seat assemblies, training seat and pivot-up armrest
  • Cab hardware, controls, indicator display, labels, pedals, air duct and window washer components
• 2. Engine Assembly
  • Perkins Tier I and Tier II engine assemblies and Cummins Tier I applications
  • Engine mounts, flywheel, cylinder block, cylinder head, crankshaft, pistons and connecting rods
  • Timing gears, camshaft and rocker assemblies, oil sump, oil pump, filters and oil cooler
  • Water pump, thermostat, manifolds, turbocharger and related pipework
  • Air compressor, air dryer, ECM mounting, wiring looms and pick-up sensors
• 3. Exhaust System
  • Perkins Tier I and Tier II exhaust arrangements
  • Cummins Tier I exhaust arrangements with production-dependent changes
• 4. Cooling System
  • Perkins Tier I and Tier II cooling assemblies
  • Cummins Tier I cooling arrangements, radiators, fans, hoses and related components
• 5. Fuel System
  • Perkins Tier I and Tier II fuel systems and Cummins fuel-system components
  • Fuel injection, injection pump, high-pressure pipes, filters and water separator
  • Lift pump, supply and return lines, low-pressure system and throttle linkage
  • Air-filter arrangements with and without aspirated pre-cleaner
• 6. Electrical System
  • Perkins Tier I, Perkins Tier II and Cummins electrical-system arrangements
  • Starter motor, alternator and alternator mounting
  • Heater and air-conditioner control panels, DC-DC converter, fuses and relays
  • Open-cab, closed-cab, armrest, steering-column, underfloor and side-console wire harnesses
• 7. Transmission
  • Torque converter housing and transmission mounting
  • Transmission assembly, forward and low clutch, reverse and second clutch, third clutch
  • Pump drive gears, idler shaft, output gear, charge pump, modulator valve and transmission control valve
• 8. Drive Axle
  • Differential and carrier assemblies for wet- and dry-brake configurations
  • Axle housing and attaching parts
  • Hub and shaft assemblies with serial-number-dependent variants
• 9. Steering System
  • Steering system and steering column
  • Steering pump, steering axle and steering cylinder
• 10. Brake System
  • Wet- and dry-brake systems and brake assemblies
  • Accumulator, brake chamber and brake valves
  • Wet-brake oil cooler and park brake
• 11. Hydraulic System
  • Hydraulic supply and return, tank, pump and valve assemblies
  • Lift accumulator and piston-type accumulator
  • Pilot valve, joystick control, control levers and tilt cylinder
  • Mast installation and serial-dependent control arrangements
• 12. Lifting Mechanism
  • Two stage limited free-lift outer mast, inner mast, lift and lift cylinder
  • Three stage full free-lift mast assemblies, main lift cylinder and free-lift cylinder
  • Carriages for three-, four-, five- and six-function arrangements
  • Individual and simultaneous fork-positioner configurations and fork-positioning cylinder
• 13. Attachments and Header Hose Group
  • Header hoses for two stage limited free-lift and three stage full free-lift masts
  • Side-shift carriages with several function and fork-positioner arrangements
  • Side-shift cylinder, selector valve, directional control valve and forks
• 14. Options
  • Tire and wheel components
  • Mast, rear, front, brake, back-up and cab-mounted drive lights
  • Strobe light, lifting eyes and reverse alarm
• 15. Field Conversion Kits
  • Foot directional control to forward/reverse lever conversion
  • Forward/reverse lever to foot directional control conversion
• 16. Numerical Index
  • Part-number-based reference to the applicable parts pages
• 17. User Support Information
  • Support information associated with parts identification and use of the manual

Taken together, these sections give a technician a machine-wide illustrated reference rather than a narrow catalogue for one subsystem. Body and cab hardware, engine internals, cooling and fuel equipment, electrical components, transmission parts, axle and brake assemblies, steering, hydraulics, mast structures and attachment hardware can all be followed through their respective breakdowns. The extensive indexing and cross-reference structure is particularly useful when a repair begins with an unidentified component or when a known part number needs to be traced back to its assembly.

Serial, Mast and Attachment Identification

The front matter explains the truck serial-number structure used for trucks built after 1994 and shows where the truck serial number is stamped. Separate identification guidance covers mast serial numbers, carriage group numbers, fork markings, lift and tilt cylinder group numbers, and attachment or side-shift carriage nameplates. These identification pages matter because many later illustrations contain keys, serial-number breaks or date breaks that separate one construction from another.

The book also provides a master part-sheet cross-reference connecting part-sheet numbers with the corresponding pages. For replacement-parts work, this allows the user to move between assembly references, numerical indexes and illustrated breakdowns rather than relying on component appearance alone.

Illustrated Assembly Detail Across the Truck

Hundreds of illustrated breakdown pages show the relationship between complete assemblies and their individual service parts. Examples include hood and cab hardware, engine block and cylinder-head components, crankshaft and piston groups, timing components, turbochargers, air compressors, cooling equipment, transmission clutches, drive-axle components, steering cylinders, brake assemblies, hydraulic valves, mast structures, lift cylinders, carriages, fork positioners and side-shift equipment. Many drawings use numbered callouts matched to the adjacent parts list, making the Yale GDP170-280DB B876 Illustrated Parts Manual 524149352 – 2005 particularly valuable when dismantled components need to be identified in their assembly context.

Get the Correct Parts Reference for Your GDP170-280DB

Use this manual to identify replacement components, compare assembly variants, follow part-number references, check quantities, distinguish serial-dependent constructions and understand how components fit within the major systems of the GDP170-280DB B876 truck family. Correct identification is especially important on a manual containing alternate engine, brake, mast, cab and attachment configurations; the illustrated pages, keys, footnotes and production breaks provide the information needed to select parts against the applicable machine configuration.

IMAGES PREVIEW

The Yale GDP170-280DB B876 Illustrated Parts Manual 524149352 – 2005 is supplied as an instant PDF download after purchase. There is no physical book to ship and no delivery wait. Open it on a computer, tablet or other PDF-capable device, keep it available in the workshop, and print the pages you need for parts identification or repair planning.