Yamaha F9.9 Outboard Service Repair Manual Pid Range 66nk-1000001 1005460 Mfg April 2005 And Newer – PDF DOWNLOAD

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Yamaha F9.9 Outboard Service Repair Manual Pid Range 66nk-1000001 1005460 Mfg April 2005 And Newer

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LANGUAGE:ENGLISH
PAGES:279
DOWNLOADABLE:YES
FILE TYPE:PDF

YAMAHA F9.9 OUTBOARD SERVICE REPAIR MANUAL PID RANGE 66NK-1000001 1005460 MFG APRIL 2005 AND NEWER – PDF DOWNLOAD:

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DESCRIPTION:

Yamaha F9.9 Outboard Service Repair Manual Pid Range 66nk-1000001 1005460 Mfg April 2005 And Newer

• This manual has been prepared by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers and their trained mechanics when performing maintenance procedures and repairs to Yamaha equipment. It has been written to suit the needs of persons who have a basic understanding of the mechanical and electrical concepts and procedures inherent in the work, for without such knowledge attempted repairs or service to the equipment could render it unsafe or unfit for use.
• Because the Yamaha Motor Company, Ltd. has a policy of continuously improving its prod- ucts, models may differ in detail from the descriptions and illustrations given in this publication- Use only the latest edition of this manual. Authorized Yamaha dealers are notified peri- odically of modifications and significant changes in specifications and procedures, and these are incorporated in successive editions of this manual.

HOW TO USE THIS MANUAL

MANUAL FORMAT

All of the procedures in this manual are organized in a sequential, step-by-step format. The information has been compiled to provide the mechanic with an easy to read, handy refer- ence that contains comprehensive explanations of all dlsassembly. repair, assembly. and inspection operations. In this revised format. the condition of a faulty component will precede an arrow symbol and the course of action required will follow the symbol, e.g.. ‘

• Bearings
• Fitting/Scratches —> Replace.

To assist you to find your way through this manual, the section title and major heading is given at the top of every page.

TABLE OF CONTENTS:

Yamaha F9.9 Outboard Service Repair Manual Pid Range 66nk-1000001 1005460 Mfg April 2005 And Newer

Return to main index............................................  0
F15W Service Manual & Supplement................................  1
How to use this Manual..........................................  5
Index...........................................................  7
Chapter 1 General Information...................................  9
	Indentification............................................. 10
	Safety While Working........................................ 11
	Special Tools............................................... 14
	General Tool................................................ 18
Chapter 2 Specifications........................................ 19
	General Specifications...................................... 21
	Maintenance Specifications.................................. 23
	Tightening Torque........................................... 30
Chapter 3 Periodic Inspection and Adjustment.................... 33
	Maintenance Interval Chart.................................. 35
	Periodic Service Cowling/Fuel and Control System............ 36
	Power Unit.................................................. 42
	Lower Unit.................................................. 46
	General..................................................... 47
Chapter 4 Fuel System........................................... 54
	Fuel Joint, Fuel filter, And Fuel Pump...................... 56
	Fuel Pump................................................... 57
	Intake System............................................... 59
	Carburetor.................................................. 61
Chapter 5 Power Unit............................................ 66
	Manual Starter (AMH)........................................ 68
	Flywheel Magneto............................................ 74
	Power Unit.................................................. 76
	Coils and Timing Belt....................................... 78
	Electrical Unit............................................. 82
	Control Unit................................................ 84
	Cylinder Head and Oil Pump.................................. 85
	Camshaft and Valves......................................... 89
	Oil filter, Thermostat and Exhaust Cover.................... 98
	Crankcase and Crankshaft....................................101
	Connecting Rod and Piston...................................102
Chapter 6 Lower Unit............................................112
	Lower Unit..................................................114
	Water Pump..................................................116
	Propeller Shaft and Housing and Propeller Shaft.............118
	Propeller Shaft Assy........................................120
	Propeller Shaft Housing Assy................................122
	Drive shaft, Foward Gear, Shift Rod and Oil Seal Housing....126
	Shimming....................................................132
	Backlash Measurement........................................136
Chapter 7 Bracket Unit..........................................140
	Steering Handle.............................................142
	Bottom Cowling..............................................145
	Upper Case Assy.............................................148
	Oil Pan.....................................................150
	Swivel and Steering Bracket.................................151
	Friction Lever..............................................152
	Clamp Bracket...............................................154
	Swivel Bracket..............................................156
Chapter 8 Electrical............................................158
	Electrical Components.......................................160
	Wiring Diagram..............................................164
	Electrical Analysis.........................................167
	Ignition System.............................................169
	Ignition Control System (AMH, AEH)..........................174
	Ignition Control System (AE)................................174
	Starting System 9(AEH)......................................177
	Starting System 9(AE).......................................177
	Starter Motor (AEH, AE).....................................181
	Charging System.............................................185
Chapter 9 Trouble Analysis......................................190
	Trouble Analysis............................................191
	Trouble Analysis Chart......................................191
F15Z Supplementary Service Manual...............................194
	How to use this Manual......................................196
	Index.......................................................200
	General Information.........................................203
		Identification..........................................203
		Special Tools...........................................204
	Specifications..............................................205
		General Specifications..................................205
		Maintenance Specifications..............................207
		Tightening Torques......................................215
	Periodic Inspection and Adjustments.........................217
		Maintenance Interval Chart..............................217
		Power Tilt System.......................................218
		General.................................................218
	Power Unit..................................................219
		Power Unit..............................................219
		Electrical  Unit........................................223
		Cylinder Head and Oil Pump..............................226
		Oil Pump................................................227
		Camshaft and Valve......................................228
		Oil Filter, Thermostat and Exhaust Cover................233
	Bracket Unit................................................261
		Steering Handle Assembly (F15AEHP/F15H).................235
		Bottom Cowling Assembly.................................239
		Swivel and Steering Bracket.............................242
		Power Tilt (PT) Unit....................................243
		Clamp Bracket...........................................261
	Electrical System...........................................263
		Electrical Components...................................263
		Starter Motor...........................................266
		Power Tilt (PT) System..................................270
	Trouble Analysis............................................274
		Trouble Analysis Chart..................................274
		Wiring Diagram..........................................278
	Back Cover..................................................277

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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