Yamaha Pro Hauler 700 1000 2004 2005 2006 Service Repair Manual – PDF DOWNLOAD

Description

Yamaha Pro Hauler 700 1000 2004 2005 2006 Service Repair Manual

FILE DETAILS:

LANGUAGE:ENGLISH
PAGES:260
DOWNLOADABLE:YES
FILE TYPE:PDF

TABLE OF CONTENTS:

Yamaha Pro Hauler 700 1000 2004 2005 2006 Service Repair Manual

Back to Index...............................................  0
How to use this Manual......................................  4
Table of Contents...........................................  6
Contents....................................................  7
Chapter 1 General Information............................... 15
	Vehicle Identification.................................. 15
	Important Information................................... 16
	Checking of Connections................................. 18
	Special Tools........................................... 19
Chapter 2 Specifications.................................... 22
	General Specifications.................................. 22
	Engine Specifications................................... 26
	Transmission Specifications............................. 31
	Chassis Specifications.................................. 32
	Electrical Specifications............................... 33
	Tightening Torques...................................... 34
	How to use the Conversion Table......................... 38
	General Tightening Torque Specifications................ 38
	Main Metering System.................................... 39
	Float System............................................ 40
	Cable Routing (YXP700).................................. 41
	Cable Routing (YXP1000)................................. 48
Chapter 3 Periodic Checks and Adjustments................... 54
	Introduction............................................ 54
	Periodic Maintenance/ Lubrication....................... 54
	Engine.................................................. 56
	Chassis................................................. 74
	Electrical.............................................. 90
Chapter 4 Engine............................................ 99
	Engine Removal.......................................... 99
	Cylinder Head and Rocker Arms...........................101
	Valves and Valve Springs................................107
	Flywheel Magneto........................................114
	Crankcase Cover, Camshaft and Balancer..................117
	Piston, Connecting Rod, Crankshaft and Crankcase........122
Chapter 5 Fuel System.......................................132
	Fuel Pump and Fuel Tank.................................132
	Carburetor..............................................137
Chapter 6 Drive Train.......................................145
	Primary Sheave..........................................145
	Secondary Sheave........................................152
	Transmission............................................157
Chapter 7 Chassis...........................................167
	Chassis Assembly, Cowlings, Rear Panel and Cargo Bed....167
	Front Wheels............................................173
	Rear Wheels.............................................177
	Brakes..................................................180
	Accelerator Pedal Assembly..............................191
	Steering System (YXP700)................................194
	Steering System (YXP1000)...............................203
	Front Arm and Front Shock Absorber......................210
	Rear Arm and Rear Shock Absorbers.......................213
Chapter 8 Electrical........................................216
	Electrical Components...................................216
	Checking Switch Continuity..............................218
	Checking the Switches...................................219
	Checking the Bulbs and Bulb Sockets.....................221
	Ignition System.........................................224
	Electric Starting System................................230
	Charging System.........................................242
	Lighting System.........................................246
	Signaling System........................................251
Chapter 9 Troubleshooting...................................255
	Starting Failure/Hard Starting..........................255
	Poor Engine Performance.................................256
	Faulty Gear Shifting....................................256
	Faulty Clutch Performance...............................257
	Overheating.............................................257
	Faulty Brake............................................258
	Shock Absorber Malfunction..............................258
	Unstable Handling.......................................258
	Lighting System.........................................258
Wiring Diagram..............................................259

DESCRIPTION:

Yamaha Pro Hauler 700 1000 2004 2005 2006 Service Repair Manual

PREFACE:

• This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha vehicles has a basic understanding of the mechanical ideas and the procedures of vehicle repair. Repairs attempted by anyone without this knowledge are likely to render the vehicle unsafe and unfit for use.
• Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.

HOW TO USE THIS MANUAL:
MANUAL ORGANIZATION:
This manual consists of chapters for the main categories of subjects. (See “symbols”)
1st title 1: This is the title of the chapter with its symbol in the upper right corner of each page.
2nd title 2: This title indicates the section of the chapter and only appears on the first page of each section. It is located in the upper left corner of the page.
3rd title 3: This title indicates a sub-section that is followed by step-by-step procedures accompanied by corresponding illustrations.

YAMAHA PRO HAULER 700 1000 2004 2005 2006 SERVICE REPAIR MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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