Yamaha PW80 Shop Manual 2007 – 2012 – PDF DOWNLOAD

Description

Yamaha PW80 Shop Manual 2007 – 2012

FILE DETAILS:

LANGUAGE:ENGLISH
PAGES:196
DOWNLOADABLE:YES
FILE TYPE:PDF

YAMAHA PW80 SHOP MANUAL 2007 – 2012 – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Yamaha PW80 Shop Manual 2007 – 2012

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles. Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehicle unsafe and unfit for use.

• Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.

HOW TO USE THIS MANUAL:

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check
procedures are laid out with the individual steps in sequential order.
1 )The manual is divided into chapters. An abbreviation and symbol in the upper right corner of each page indicate the current chapter. Refer to “SYMBOLS”.
2 )Each chapter is divided into sections. The current section title is shown at the top of each page, except in Chapter 3 (“PERIODIC CHECKS AND ADJUSTMENTS”), where the sub-section title(s) appears.
3 )Sub-section titles appear in smaller print than the section title.
4 )To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal and disassembly section.
5) Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a disassembly step.

TABLE OF CONTENTS:

Yamaha PW80 Shop Manual 2007 – 2012

TABLE OF CONTENTS.....................................  0
	GENERAL INFORMATION...............................  9
		VEHICLE IDENTIFICATION........................ 10
		IMPORTANT INFORMATION......................... 11
		CHECKING THE CONNECTIONS...................... 13
		SPECIAL TOOLS................................. 14
	SPECIFICATIONS.................................... 17
		GENERAL SPECIFICATIONS........................ 18
		MAINTENANCE SPECIFICATIONS.................... 19
		GENERAL TIGHTENING TORQUE SPECIFICATIONS...... 29
		DEFINITION OF UNITS........................... 29
		LUBRICATION POINTS AND LUBRICANT TYPES........ 30
		CABLE ROUTING................................. 31
	PERIODIC CHECKS AND ADJUSTMENTS................... 33
		INTRODUCTION.................................. 34
		PERIODIC MAINTENANCE AND LUBRICATION CHART.... 34
		SIDE COVERS, SEAT AND FUEL TANK............... 36
		ENGINE........................................ 37
		CHASSIS....................................... 48
		ELECTRICAL.................................... 60
	CHASSIS........................................... 62
		FRONT WHEEL, REAR WHEEL AND BRAKE............. 64
		HANDLEBAR..................................... 82
		FRONT FORK.................................... 86
		STEERING HEAD................................. 94
		REAR SHOCK ABSORBER ASSEMBLY AND SWINGARM..... 98
		DRIVE CHAIN AND SPROCKET......................105
	ENGINE............................................110
		ENGINE REMOVAL................................112
		CYLINDER HEAD, CYLINDER AND PISTON............120
		REED VALVE....................................130
		CLUTCH........................................133
		AUTOLUBE PUMP.................................143
		KICK STARTER..................................146
		SHIFT SHAFT...................................149
		CDI MAGNETO...................................152
		CRANKCASE AND CRANKSHAFT......................156
		TRANSMISSION..................................162
	CARBURETOR........................................166
		CARBURETOR....................................167
	ELECTRICAL SYSTEM.................................179
		ELECTRICAL COMPONENTS.........................180
		CHECKING SWITCH CONTINUITY....................181
		CHECKING THE SWITCHES.........................182
		IGNITION SYSTEM...............................183
	TROUBLESHOOTING...................................187
		GENERAL INFORMATION...........................188
		STARTING FAILURES.............................188
		INCORRECT ENGINE IDLING SPEED.................189
		POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE........189
		FAULTY GEAR SHIFTING..........................190
		SHIFT PEDAL DOES NOT MOVE.....................190
		JUMPS OUT OF GEAR.............................190
		FAULTY CLUTCH.................................190
		OVERHEATING...................................191
		POOR BRAKING PERFORMANCE......................191
		FAULTY FRONT FORK LEGS........................191
		UNSTABLE HANDLING.............................192
	PW80(W) WIRING DIAGRAM............................195
RETURN................................................  0

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]