Yamaha YZF600RJ Service Manual – PDF DOWNLOAD

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Yamaha YZF600RJ Service Manual

YAMAHA YZF600RJ SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Contents:

Yamaha YZF600RJ Service Manual

Return to main index.....................................  0
How to use this Manual...................................  4
Index....................................................  6
Chapter 1 General Information............................  7
	General Information..................................  8
	Features.............................................  9
	Important Information................................ 10
	Special Tools........................................ 12
Chapter 2 Specifications................................. 16
	General Specifications............................... 17
	Maintenance Specifications........................... 20
	Tightening Torques................................... 28
	How to Use the Conversion Tables..................... 36
	General Torques...................................... 36
	Lubrication Points and Lubricant Types............... 37
	Cooling System Diagrams.............................. 39
	Lubrication Diagrams................................. 41
	Cable Routing........................................ 44
Chapter 3 Periodic Inspections and Adjustments........... 50
	Introduction......................................... 52
	Periodic Miantenance Emission Control System......... 52
	General Maintenance/Lubrication...................... 53
	Cowlings............................................. 55
	Seat................................................. 60
	Fuel Tank............................................ 61
	Engine............................................... 62
	Chassis.............................................. 93
	Electrical...........................................113
Chapter 4 Engine Overhaul................................121
	Engine Removal.......................................123
	Engine Disassembly...................................129
	Inspection and Repair................................146
	Engine Assembly and Adjustment.......................169
Chapter 5 Cooling System.................................205
	Radiator/Oil Cooler..................................206
	Radiator.............................................207
	Oil Cooler...........................................211
	Thermostatic Valve/Water pump........................213
	Thermostatic Valve...................................214
	Water Pump...........................................217
Chapter 6 Carburetion....................................220
Chapter 7 Chassis........................................234
	Front Wheel..........................................236
	Rear Wheel...........................................242
	Front and Rear Brakes................................245
	Front Fork...........................................268
	Steering Head and Handlebars.........................279
	Rear Shock Absorber and Swingarm.....................287
	Drive Train and Sprockets............................297
Chapter 8 Electrical.....................................302
	Electrical Components................................303
	Checking Connections.................................305
	Ignition System......................................306
	Electrical Starting System...........................313
	Charging System......................................327
	Lighting System......................................331
	Signal System........................................337
	Cooling System.......................................349
	Fuel Pump System.....................................354
	Self-Diagnosis.......................................362
Chapter 9 Troubleshooting................................366
	Starting Failure/hard Starting.......................367
	Poor Idle Speed Performance..........................368
	Poor Medium and High-Speed Performance...............368
	Faulty Gear Shifting.................................369
	Clutch Slipping/Dragging.............................369
	Overheating..........................................370
	Faulty Brake.........................................370
	Front Fork Oil Leakage and Front Fork Malfunction....370
	Unstable Handling....................................371
	Faulty Lighting and Signal Systems...................371
Wiring diagram...........................................  0

Description:

Yamaha YZF600RJ Service Manual

This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics.

It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform main- tenance and repairs on Yamaha motorcycles has a basic understanding of the mechanical ideas and the procedures of motorcycle repair.

Repairs attempted by anyone without this knowledge are likely to render the motorcycle unsafe and unfit for use.

This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions.

Proper service with the correct tools in necessary to ensure that the motorcycle will operate as designed.

If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model.

This policy is intended to provide the customer with the most satisfaction from his motorcycle and to conform with federal environmental quality Objectives.

Yamaha Motor Company, Ltd. is continually striving to improve all its models.

Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.

Please Note:

⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]