Yanmar LX410-450-490 COMPACT TRACTOR OPERATOR’S MANUAL – PDF DOWNLOAD

Description

Yanmar LX410-450-490 COMPACT TRACTOR OPERATOR’S MANUAL – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

 DESCRIPTION:

Yanmar LX410-450-490 COMPACT TRACTOR OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION:

• Handle the tractor correctly by following the instructions in the Operator’s Manual
  so that the tractor will provide long years of reliable and predictable service.
• The Operator’s Manual constitutes an indispensable part of the Yanmar tractor
  product. Always keep the Operator’s Manual readily accessible.
• Carefully study the Operator’s Manual to get familiar with the instructions and
  informations contained in the Operator’s Manual. The instructions and
  informations are helpful in using the tractor correctly and safely, avoiding
  personal injury and other accidents during operation and servicing of the tractor.
• When using any implement together with the tractor, also carefully study the
  Operator’s Manual of the implement so that the operator can use the implement
  safely, correctly and efficiently.

TABLE OF CONTENTS:

Yanmar LX410-450-490 COMPACT TRACTOR OPERATOR’S MANUAL – PDF DOWNLOAD

1 About The Operator’s Manual 1-1
2 Safety Alert Symbol 1-2
3 Precautions Before Operating The Tractor 1-3
4 Safe Practices for Operating the Tractor 1-4
1 Start the Tractor 1-4
2 Work with the Tractor 1-5
3 Stop the Tractor 1-5
4 Considerations for Safety of a Child 1-5
5 Operate the Tractor on Slopes 1-6
6 Travel on a Road 1-7
7 Safe Practices for Parking the Tractor 1-7
8 Operate the Power Take Off (PTO) 1-8
9 Use the 3-Point Hitch 1-8
10 Roll-Over Protective Structure (ROPS) Precautions 1-8
11 Safe Practices for Servicing the Tractor 1-9
12 Replace the Rubber Product/s, such as Hydraulic Hose, Fuel Hoses, Power Steering Hoses,
Radiator Hoses and Air Intake Hose for Every 2 Years 1-11
13 Understand the Tractor Safety Decals 1-11
? Safety Alert Symbol 1-11
? Care of DANGER, WARNING and CAUTION Decals 1-11
1 Specifications Table 3-1
2 Traveling Speeds 3-3
1 Overview 5-1
? Names of Main Components 5-1
? Functions of Main Components 5-2
2 Operator Station Controls 5-3
? Names of Components 5-3
? Function of Components 5-4
3 Instrument Panel 5-13
1 Pre-Operation Check 6-1
2 Precautions Before Operation 6-1
3 Routine Checks 6-1
4 Prevent Damage to Plastic Surfaces and Painted Surfaces 6-1
1 SAFETY PRECAUTIONS 1-1
2 SERVICE THE TRACTOR 2-1
3 SPECIFICATIONS 3-1
4 IMPLEMENT CAPACITIES 4-1
5 NAMES AND FUNCTIONS OF COMPONENTS 5-1
6 PRE-OPERATION CHECK 6-1
TABLE OF CONTENTS
Lx410/450/490 Operator’s Manual 4
1 Start the Engine 7-1
2 Start the Engine in Cold Weather 7-8
3 Shut Off the Engine 7-8
4 Restart a Stalled Engine 7-10
5 Start When the Engine Runs Out of Fuel 7-10
1 Operate a New Tractor 8-2
? Always run the tractor at less than full speed during the first 50 hours of operation 8-2
? Change the lubricating oil for the new tractor 8-2
2 Raise and Lower the Roll-Over Protective Structure (ROPS) 8-3
? Lower (folded “down”) the Roll-Over Protective Structure (ROPS) 8-3
? Raise (unfolded “up”) the Roll-Over Protective Structure (ROPS) 8-4
3 Operate the Tractor 8-4
? Headlights and Side Lights 8-5
? Turn Signals 8-5
? Hazard Lights 8-5
? Forward/N/Reverse Lever 8-5
? Warm Up Transmission Hydraulic Oil in a Cold Weather Situation 8-6
? Primary Gear Lever 8-7
? Range Gear Lever 8-7
? 2WD/4WD Lever 8-9
? Tips on the 4-Wheel Drive 8-9
? Throttle Control Lever 8-10
? Accelerator Pedal 8-10
? 3-Point Hitch Control Lever 8-10
4 Stop the Tractor 8-11
? Stopping Procedure 8-11
? Stop in an Emergency 8-11
5 Use the Brake 8-12
? Engage the Parking Brake 8-12
? Disengage the Parking Brake 8-12
? Use the Brake Pedals as Driving Brake (on Roads) 8-12
? Use the Brake Pedal for Easier Turning 8-13
? Use the Clutch Pedal 8-13
6 Practices for Safe Operation 8-14
? Differential Lock 8-14
? Drive the Tractor on Roads 8-14
? Push or Tow the Tractor 8-15
? Allowable Loads When Towing with the Tractor 8-16
? Transport the Tractor on a Trailer 8-17
? Operate on Slopes and Rough Terrain 8-17
? Uphill and Downhill Slopes 8-18
? Steep Downhill Slope 8-18
? About the Power Steering 8-19
7 OPERATE THE ENGINE 7-1
8 OPERATE THE TRACTOR 8-1
TABLE OF CONTENTS
5 Lx410/450/490 Operator’s Manual
1 Operate the Power Take Off (PTO) System 9-1
? Determine the Appropriate Power Take Off (PTO) Speed 9-2
? Engage Power Take Off (PTO) (with the operator on the operator seat) 9-2
? Disengage Power Take Off (PTO) (with the operator on the operator seat) 9-3
2 Use Power Take Off (PTO) Safely 9-3
? Use Power Take Off (PTO) Shield 9-3
3 Install an Implement to Power Take Off (PTO) Driveline 9-4
1 3-Point Hitch 10-1
? Use the 3-Point Hitch Control Lever 10-1
? Use the Position Stop Knob 10-2
? Hydraulic Flow Control/Stop Knob 10-2
? Use the Lower Links (and Top Link as Needed) 10-3
? Level the Implement Front to Rear 10-4
? Level the Implement Side to Side 10-4
? Adjust the Stabilizer 10-5
2 Drawbar 10-5
? Maximum Drawbar Loads 10-5
? Deploy/Stow the Drawbar 10-6
? Remove Drawbar 10-6
3 Use the Safety Chain10-6
1 3-point Hitch Control System 11-1
? Use the 3-Point Hitch Control Lever 11-1
? Use the Position Stop Knob 11-2
? Hydraulic Flow Control/Stop Knob 11-2
2 Operate the Implement Control Valve 11-3
? Implement Control Lever 11-3
? Implement Control Lever Lock 11-4
? Connect the Implement Hydraulic Hoses 11-4
1 Tires 12-1
2 Adjust the Wheels 12-2
? Check the Wheel Bolt Tightening Torque 12-2
? Select the Front Tire Rolling Direction 12-3
? Change the Tire Tread Width 12-3
3 Remove/Install the Wheels 12-5
4 Weights (Option) 12-5
? Select the Appropriate Amount of Front Weight 12-6
? Front Weights (option) 12-6
? Select the Appropriate Amount of Rear Weight 12-6
? Use the Optional Rear Wheel Weights 12-7
? Use the Optional Rear Ballast 12-7
? Use Liquid Weight for the Tires 12-7
9 POWER TAKE OFF (PTO) SYSTEM 9-1
10 3-POINT HITCH AND DRAWBAR 10-1
11 HYDRAULIC SYSTEM 11-1
12 TIRES, WHEELS AND WEIGHTS 12-1
TABLE OF CONTENTS
Lx410/450/490 Operator’s Manual 6
1 Maintenance Check List 13-1
2 Diesel Fuel Specifications 13-3
3 Lubricants 13-4
4 Replacement Parts 13-5
? Technical Document 13-5
? Parts 13-5
■ Service the Tractor 14-1
■ Warranty and Repair of the Engine 14-1
1 Open/Close the Hood 14-2
? Open the Hood 14-2
? Close the Hood 14-3
2 Daily Checks 14-3
? Check the Engine Oil Level 14-3
? Inspect the Transmission Hydraulic Oil Level 14-4
? Check the Tire Air Pressure 14-5
? Clean the Front Grille and Side Screens 14-6
? Check the Fuel Line 14-6
? Check the Power Steering Line 14-6
? Check the Retractable Seatbelt 14-6
? Check the Roll-Over Protective Structure (ROPS) 14-6
? Check the Headlights, Hazard Lights, etc 14-6
? Check and Refill the Fuel Tank 14-6
? Check and Clean the Rubber Dust Unloading Valve 14-7
? Clean the Radiator Hoses and Clamps 14-8
? Clean the Radiator Cooling Screen 14-9
? Clean Radiator Cooling Fins 14-9
? Check the Wheel Bolt Tightening Torque 14-10
? Inspection Procedure for the Safety System 14-11
? Check the Cooling System 14-14
3 Check and Replace as Necessary 14-15
? Inspect the Alternator/Fan Belt 14-15
? Check and Replace the Battery 14-15
? Check the Fuses 14-15
? Check the Light Bulbs 14-15
? Check and Drain the Fuel/Water Separator 14-15
4 First 50 Hours 14-15
? Change the Engine Oil 14-15
? Replace the Engine Oil Filter 14-15
? Replace the Transmission Hydraulic Oil Filters 14-15
? Change the Transmission Hydraulic Oil 14-15
? Change the Alternator/Fan Belt 14-15
5 Every 50 Hours 14-16
? Check the Front Axle Gear Oil Level 14-16
? Grease Fittings 14-17
? Service the Alternator/fan Belt 14-19
? Check the Fuel/Water Separator 14-20
? Check the Battery Condition 14-21
6 Every 100 Hours 14-21
? Service the Air Cleaner Element 14-21
? Clean the Fuel/Water Separator and Replace the Fuel Filter 14-23
13 MAINTENANCE 13-1
14 PERIODIC SERVICE 14-1
TABLE OF CONTENTS
7 Lx410/450/490 Operator’s Manual
7 Every 200 Hours 14-24
? Engine Oil 14-24
? Change the Engine Oil and Engine Oil Filter 14-24
? Inspect and Adjust the Toe-in 14-26
? Check the Air Intake Hoses and Clamps 14-26
8 Every 300 Hours 14-27
? Transmission Hydraulic Oil 14-27
? Change the Transmission Hydraulic Oil and Replace the Transmission Hydraulic Oil Filters 14-27
9 Every 500 Hours 14-29
? Replace the Fuel Filter 14-29
? Adjust the Brake 14-29
? Change the Front Axle Gear Oil 14-29
10 Every 1000 Hours 14-31
? Service the Cooling System 14-31
? Recommended Engine Coolant 14-33
? Adjust the Tension of the Throttle Control Lever 14-33
? Adjust the Engine Valve Clearance 14-33
? Check the Fuel Injection Nozzle 14-33
? Check the Fuel Injection Pump 14-33
11 Every 2 Years or 2000 Hours 14-34
? Replace the Thermostat 14-34
12 General Maintenance 14-34
1 Battery 15-1
? Service the Battery Safely 15-1
? Inspect the Battery 15-2
? Remove and Install the Battery 15-2
? Clean the Battery and Terminals 15-3
? Use a Booster Battery 15-3
2 Fuses 15-4
? Replace the Accessory Fuses 15-4
? Check the Alternator Fuse and the Main Fuse 15-5
3 Bulb 15-5
? Replace the Headlights Bulb 15-5
? Replace the Side Lights Bulb 15-6
? Replace the Tail Lights Bulb 15-6
? Replace the Turn Signal/Hazard Lights Bulb 15-7
? Replace the Instrument Panel Light Bulb 15-7
4 Headlights 15-8
? Adjust the Headlights 15-8
1 Safe Practices for Storage 16-1
1 Prepare the Tractor for Storage 16-1
2 Prepare the Fuel and Engine for Storage 16-1
? Fuel 16-1
? Engine 16-2
2 Prepare the Stored Tractor for Operation 16-2
15 SERVICE THE ELECTRICAL SYSTEM 15-1
16 STORAGE 16-1
TABLE OF CONTENTS
Lx410/450/490 Operator’s Manual 8
1 How to Use the Troubleshooting Table 17-1
1 Engine 17-1
2 Electrical System 17-8
3 Brakes 17-10
4 Steering 17-10
5 Body and Machinery 17-11
17 TROUBLESHOOTING 17-1
18 INDEX

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