YANMAR VIO30-2 VIO35-2 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD

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YANMAR VIO30-2 VIO35-2 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD 

YANMAR VIO30-2 VIO35-2 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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YANMAR VIO30-2 VIO35-2 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD 

• This Operation and Maintenance Manual for the YANMAR ViO30-2 / ViO35-2 Excavator is designed to provide you with important information and suggestions necessary for using the machine with safety and efficiency.
• Please be sure to read through the manual before using the machine, to make yourself familiar with the procedures and instructions for operating, inspecting and servicing. Keep in mind that failure to observe the precautions given in the manual or using any procedures not prescribed in the manual may cause a serious accident.
• Improper use of the machine may lead to hazards which can result in death or serious injury. Personnel engaged in operating and maintaining the machine are required to familiarize themselves with the contents of the manual before setting about their job. •
• Do not attempt to operate the machine before making yourself familiar with the contents of the manual. • Personnel responsible for using the machine must keep the manual at hand and review it periodically. •
• If the manual should be lost or damaged, promptly order a new copy from the dealer. • When you transfer the machine to another user, always transfer the manual as well. • We at YANMAR provide customers with products in compliance with all applicable your country’s regulations and industrial standards.
• If you are using a YANMAR machine purchased abroad, the machine may lack some safety devices. Please consult your dealer to confirm whether or not that machine is in compliance with all applicable your country’s regulations and industrial standards. •
• Some machine specifications may differ from those which are described in this manual because of improvements in its design and performance. If you have any questions about the contents of the manual, don’t hesitate to contact your dealer. •
• Important safety instructions have been presented throughout this manual, and have been summarized in PART ONE : SAFETY. Be sure to review these pages and pay heed to those safety instructions before proceeding to operate the machine.

TABLE OF CONTENTS:

YANMAR VIO30-2 VIO35-2 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD

Introduction ……………………………………………………………………………………………………………………..0-1
2. Safety Information …………………………………………………………………………………………………………….0-2
3. Product Overview……………………………………………………………………………………………………………..0-3
3-1. Intended uses …………………………………………………………………………………………………………..0-3
3-2. Break in period………………………………………………………………………………………………………….0-3
3-3. Conditions to insure compliance with EPA emission standards ……………………………………….0-4
4. Operation License …………………………………………………………………………………………………………….0-5
5. Ordering Replacement Parts and Service Call………………………………………………………………………0-6
5-1. Location of machine serial number plate ………………………………………………………………………0-6
5-2. Location of engine serial number plate …………………………………………………………………………0-6
5-3. Location of EPA emission control plate ………………………………………………………………………..0-6
5-4. Warranty term of the exhaust emission control system and parts …………………………………….0-7
5-5. Ordering replacement parts and service calls………………………………………………………………..0-7
6. Contents………………………………………………………………………………………………………………………….0-8
SAFETY
7. Basic Precautions …………………………………………………………………………………………………………….1-2
8. Operating Precautions ………………………………………………………………………………………………………1-6
8-1. Precautions before starting the engine …………………………………………………………………………1-6
8-2. Precautions for starting the engine, working and parking ………………………………………………..1-8
8-3. Precautions for transportation……………………………………………………………………………………1-13
8-4. Precautions for the battery………………………………………………………………………………………..1-14
8-5. Precautions for towing ……………………………………………………………………………………………..1-15
8-6. Precautions for hooked bucket ………………………………………………………………………………….1-16
9. Precautions for Servicing …………………………………………………………………………………………………1-19
9-1. Precautions before servicing……………………………………………………………………………………..1-19
9-2. Precautions during servicing……………………………………………………………………………………..1-21
10. Safety Messages (Warning Labels) …………………………………………………………………………………1-25
10-1. Location of warning labels ………………………………………………………………………………………1-25
OPERATION
11. Identification of Important Parts ………………………………………………………………………………………..2-2
11-1. Overview of the machine ………………………………………………………………………………………….2-2
11-2. Controls and switches………………………………………………………………………………………………2-3
12. Description of Control Devices………………………………………………………………………………………….2-4
12-1. Monitor …………………………………………………………………………………………………………………..2-4
12-2. Switch ……………………………………………………………………………………………………………………2-7
12-3. Control levers and pedals ……………………………………………………………………………………….2-10
12-4. Engine hood rear cover…………………………………………………………………………………………..2-14
12-5. Storage space for the operation & maintenance manual……………………………………………..2-14
12-6. Windshield (for cabin) …………………………………………………………………………………………….2-15
6. Contents
0-9
12-7. Operator’s seat ……………………………………………………………………………………………………..2-17
12-8. Ash tray (for cabin)…………………………………………………………………………………………………2-18
12-9. Headlight………………………………………………………………………………………………………………2-18
12-10. Air outlet (for cabin)………………………………………………………………………………………………2-19
12-11. Outside air intake and inside air circulation select lever (for cabin) ……………………………..2-19
12-12. Right window glass (for cabin) ……………………………………………………………………………….2-19
12-13. Cabin side door……………………………………………………………………………………………………2-20
12-14. Replenishment of windshield washer fluid ……………………………………………………………….2-20
12-15. Fuse …………………………………………………………………………………………………………………..2-21
13. Operating Instructions ……………………………………………………………………………………………………2-22
13-1. Checking before starting the engine …………………………………………………………………………2-22
13-2. Starting up the engine…………………………………………………………………………………………….2-32
13-3. Operating and checking instructions after starting the engine ………………………………………2-35
13-4. Traveling ………………………………………………………………………………………………………………2-37
13-5. Steering………………………………………………………………………………………………………………..2-40
13-6. Stopping the machine …………………………………………………………………………………………….2-42
13-7. Swinging the upperstructure ……………………………………………………………………………………2-43
13-8. Operating the implements……………………………………………………………………………………….2-44
13-9. Precautions for operating the implement …………………………………………………………………..2-45
13-10. Precautions for working ………………………………………………………………………………………..2-48
13-11. Precautions for going up and down a slope……………………………………………………………..2-49
13-12. Escaping from the mud…………………………………………………………………………………………2-51
13-13. Operations using the bucket ………………………………………………………………………………….2-52
13-14. Replacing the bucket ……………………………………………………………………………………………2-53
13-15. Parking the machine …………………………………………………………………………………………….2-55
13-16. Inspection requirements after completing operation ………………………………………………….2-56
13-17. Stopping the engine ……………………………………………………………………………………………..2-57
13-18. Inspection requirements after stopping the engine ……………………………………………………2-58
13-19. Locking……………………………………………………………………………………………………………….2-58
13-20. Handling the rubber crawler (for rubber crawler type) ……………………………………………….2-59
13-21. Handling hydraulic P.T.O. ……………………………………………………………………………………..2-64
13-22. Handling quick coupler………………………………………………………………………………………….2-69
14. Transportation ………………………………………………………………………………………………………………2-78
14-1. Loading and unloading the machine …………………………………………………………………………2-78
14-2. Precautions for loading the machine…………………………………………………………………………2-80
14-3. Precautions for transporting the machine ………………………………………………………………….2-81
14-4. Suspending the machine ………………………………………………………………………………………..2-82
15. Care and Service in Cold Weather…………………………………………………………………………………..2-84
15-1. Preparing for cold weather………………………………………………………………………………………2-84
15-2. Precautions after a day’s work …………………………………………………………………………………2-86
15-3. After cold weather ends ………………………………………………………………………………………….2-86
6. Contents
0-10
16. Long-term Storage ………………………………………………………………………………………………………..2-87
16-1. Before storing………………………………………………………………………………………………………..2-87
16-2. Storing………………………………………………………………………………………………………………….2-88
16-3. Using the machine again ………………………………………………………………………………………..2-88
17. Troubleshooting ……………………………………………………………………………………………………………2-89
17-1. Phenomena that are not breakdowns ……………………………………………………………………….2-89
17-2. Towing …………………………………………………………………………………………………………………2-90
17-3. If the battery is overdischarged………………………………………………………………………………..2-91
17-4. Troubleshooting …………………………………………………………………………………………………….2-96
MAINTENANCE
18. Precautions for Servicing …………………………………………………………………………………………………3-2
19. Basic Servicing Practices…………………………………………………………………………………………………3-5
19-1. Oils, fuel, and cooling water………………………………………………………………………………………3-6
19-2. Electrical equipment…………………………………………………………………………………………………3-9
19-3. Hydraulic system……………………………………………………………………………………………………3-10
20. Consumables ……………………………………………………………………………………………………………….3-11
21. Fueling, Oiling and Greasing Based on Temperature Range ………………………………………………3-12
21-1. Fuel and oil …………………………………………………………………………………………………………..3-12
21-2. Cooling water ………………………………………………………………………………………………………..3-12
22. Standard Tightening Torque for Bolts and Nuts …………………………………………………………………3-13
22-1. Required tools……………………………………………………………………………………………………….3-13
22-2. Torque table………………………………………………………………………………………………………….3-14
23. Replacing Essential Parts Periodically……………………………………………………………………………..3-15
24. Maintenance Table………………………………………………………………………………………………………..3-17
24-1. Table of service time intervals …………………………………………………………………………………3-17
24-2. Service intervals when using the hydraulic breaker…………………………………………………….3-21
25. Procedures for Maintenance …………………………………………………………………………………………..3-22
25-1. First services…………………………………………………………………………………………………………3-22
25-2. Nonperiodic services………………………………………………………………………………………………3-23
25-3. Checking before start-up…………………………………………………………………………………………3-40
25-4. Maintenance every 50 service hours ………………………………………………………………………..3-47
25-5. Maintenance every 100 service hours ………………………………………………………………………3-49
25-6. Maintenance every 200 service hours ………………………………………………………………………3-50
25-7. Maintenance every 250 service hours ………………………………………………………………………3-57
25-8. Maintenance every 400 service hours ………………………………………………………………………3-58
25-9. Maintenance every 500 service hours ………………………………………………………………………3-61
25-10. Maintenance every 1000 service hours …………………………………………………………………..3-62
25-11. Maintenance every 2000 service hours …………………………………………………………………..3-66
SPECIFICATIONS AND DIMENSIONAL DIAGRAMS
26. Specifications and Dimensional Diagrams………………………………………………………………………….4-2
6. Contents
0-11
OPTIONAL PARTS AND ATTACHMENTS
27. General Precautions ……………………………………………………………………………………………………….5-2
27-1. Safety precautions …………………………………………………………………………………………………..5-2
27-2. Precautions for mounting an attachment (implement) …………………………………………………..5-3
28. Handling the Hooked Bucket…………………………………………………………………………………………….5-4
28-1. Checking the hooked bucket for damage ……………………………………………………………………5-4
28-2. Prohibitions …………………………………………………………………………………………………………….5-4
28-3. Precautions …………………………………………………………………………………………………………….5-4
29. Optional Parts and Attachments ……………………………………………………………………………………….5-5
29-1. Optional parts and attachments …………………………………………………………………………………5-5
30. Noise …………………………………………………………………………………………………………………………….5-7
NOTES
31. Maintenance Log…………………………………………………………………………………………………………….6-2
32. Notes…………………………………………………………………………………………………………………………….6-6

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

SK