ZF Automatic Transmission ZF-AS Tronic 12AS 2302 2530 2531 ZF 16AS 2602 Service Manual 899501708  – PDF DOWNLOAD

Description

ZF Automatic Transmission ZF-AS Tronic 12AS 2302 2530 2531 ZF 16AS 2602 Service Manual 899501708  – PDF DOWNLOAD

FILE DETAILS:

ZF Automatic Transmission ZF-AS Tronic 12AS 2302 2530 2531 ZF 16AS 2602 Service Manual 899501708  – PDF DOWNLOAD

Language : English
Pages :156
Downloadable : Yes
File Type : PDF

DESCRIPTION

ZF Automatic Transmission ZF-AS Tronic 12AS 2302 2530 2531 ZF 16AS 2602 Service Manual 899501708  – PDF DOWNLOAD

Preamble

The actual service manual is destined for the servicing personnel of LIEBHERRWERK EHINGEN GMBH and. ZF FRIEDRICHSHAFEN AG. The actual service manual comprises the descriptions of: In part I the ZF standard version and in part 11 the special Liebherr crane version.

• The contents of the service manual are subdivided into the following sections:
  • Functional description
  • Test and setting instructions
  • Dismantling and fitting instructions
  • Trouble shooting
• Instructions for maintenance and maintenance intervals are stipulated in the operating instructions (BAL) of the respective Liebherr mobile crane.
• In case of damages due to inproper and inexpert work performed by non Liebherr personnel, Liebherr-Werk-Ehingen GmbH decline any responsibility! Equally any guarantee is declined for replacement parts which do not comply with the attribute “Original Liebherr Spare Part”.

TABLE OF CONTENTS:

ZF Automatic Transmission ZF-AS Tronic 12AS 2302 2530 2531 ZF 16AS 2602 Service Manual 899501708  – PDF DOWNLOAD

1 Brief description of the ZF-AS TRONIC
2 Transmission system and its components
2.1 System design
2.2 Transmission* and shift system
2.2.1 Description of transmission
2.2.2 Description of shift system
2.2.3 Technical data, 16-speed – direct drive
2.2.4 Technical data, 16-speed – overdrive
2.2.5 Technical data, 12-speed, short- direct drive
2.2.6 Technical data, 12-speed, short- overdrive
2.2.7 Technical data, 12-speed, long- direct drive
2.2.8 Technical data, 12-speed, long- overdrive
2.2.9 Technical data, 10-speed, bus – direct drive
2.2.10 Technical data, 10-speed, bus – overdrive
2.2.11 Technical data, 12-speed, bus- overdrive
2.3 Transmission components
2.3.1 Transmission actuator
2.3.2 Clutch actuator
2.4 Peripheral components
2.4.1 Range selector
2.4.2 Electronic module (ZF E module)
2.4.3 Display
2.5 Auxiliaries
2.5.1 Intarder
2.5.1.1 General
2.5.1.2 Mechanical interface
2.5.1.3 Oil grade and oil volume
2.5.1.4 Coolant connection
2.5.1.5 Pneumatic interface
2.5.1.6 Electrical interface
2.5.1.7 Communications interface
2.5.1.8 Speedo signal
2.5.2 PTOs
2.5.2.1 Clutch-dependent PTOs
2.5.2.2 Roadspeed-dependent PTOs
2.5.2.3 Engine-dependent PTOs
2.5.2.4 Retrofitting
3 Description of function
3.1 Basic function
3.1.1 Shift engagement characteristics / ignition on
3.1.2 Gear selection when at a standstill
3.1.2.1 Shifting from neutral
* For transmission designations, refer to Annex
1328 765 101c 2002-09
Zi-~TROJltliC®
3.1.2.2 Shifting from one gear to another
3.1.2.3 Shifting to neutral
3.1.3 Setting off
3.1.4 Gear selection during travel
3.1.4.1 Upshifts
3.1.4.2 Downshifts
3.1.5 Manoeuvring
3.1.6 Protective functions
3.1.6.1 Engine protection functions
3.1.6.2 Clutch overload protection
3.1.7 Activating PTOs
3.1.7.1 Engaging PTO
3.1.7.2 Disengaging PTO
3.1.8 Ignition off
3.2 Automatic drive program
3.2.1 Activating automatic drive program
3.2.2 Automatic selection of setting off gear
3.2.3 Automatic gear change
3.2.4 Deactivating automatic drive program
3.3 ZF-AS TRONIC malfunction concept
3.3.1 Principles
3.3.2 System analyses undertaken
3.3.3 Clutch actuator concept
3.3.4 Transmission control concept
3.3.5 Interface concept
3.3.6 Driving modes investigated
3.4 Error responses
3.5 Diagnosis
3.5.1 Error memory
3.5.2 On-board diagnosis
3.5.3 Off-board diagnosis
4 Installation
4.1.12
1328 765 101c
Transmission installation investigation
Standard transmission installation drawings
PTO + emergency steering pump installation drawings
Input shafts
Clutch bell housing
Clutch
Clutch release device
Engine connection
Suspension
Transmission installation angle
Propshaft connection
Torsional vibrations
Bending vibrations
Table of contents
Cover I protective floor panels
Additional brackets
Fording ability
Accessibility
Additional guidelines for vehicle body manufacturer
Vehicle wiring
Temperatures
Permissible ambient temperatures on transmission
Permissible oil temperatures
Causes of excess oil temperatures
Additional transmission cooling
Use in sub-zero temperatures
Storing the transmission
Oil fill
Electrics
System layout and circuit diagrams
Description of connectors
Transmission end connector
Power supply connector to vehicle
Power supply voltages
CAN bus installation
Quality requirements of wiring
Connector and mating connector designations
Other electrical interfaces on the ZF-ASTRONIC
Neutral switch (S12)
Speedo sensor
CAN signals
EMC
Pneumatics
Auxiliaries
ZF-Intarder
Third party retarder
ZFPTOs
Third party PTOs
Transmission installation on assembly belt
Transport
Supplying the main transmission
Anti-corrosive protection
Subsequent paintwork
Assembly of engine, clutch and transmission
EOL (End Of Line) programming
Delivery check
4.8 Additional information
4.8.1 Operating and maintenance instructions
4.8.2 Vehicle handover to end customer
4.9 Application and documentation
4.9.1 Application
4.9.2 ZF documentation
4.9.3 Type plate
4.9.4 Explanation for ZF documentation
5 Annex
5.1 Designations for AS-transmission
5.2 AS transmission program
5.2.1 AS transmission program for trucks
5.2.2 AS transmission program for buses

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M