ZF AXLE AP 17 DIFFERENTIAL CARRIER LKST-2 & LKZ-7 Repair Manual 5871209002E – PDF DOWNLOAD

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ZF AXLE AP 17 DIFFERENTIAL CARRIER LKST-2 & LKZ-7 Repair Manual 5871209002E – PDF DOWNLOAD

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ZF AXLE AP 17 DIFFERENTIAL CARRIER LKST-2 & LKZ-7 Repair Manual 5871209002E – PDF DOWNLOAD

Language : English
Pages : 112
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

ZF AXLE AP 17 DIFFERENTIAL CARRIER LKST-2 & LKZ-7 Repair Manual 5871209002E – PDF DOWNLOAD

PREFACE:

This documentation has been developed for the skilled Serviceman, trained by the ZF Passau for the
Repair and Maintenance operations on ZF-Units.

• Treated is a ZF-Serial product according to the design stage of the date of Edition.
• However, due to further technical developments of the product, the repair of the unit at your
  disposal could require different steps as well as other adjustment and testing specifications.
• Therefore, we recommend to commit your ZF-Product to Masters and to Servicemen, whose practical and
  theoretical training is constantly completed to the actual situation in our Training School.

The Service Stations, established by the Zahnradfabrik Friedrichshafen all over the world, offer
you:

1. Constantly trained personnel
2. Prescribed installations, e.g. Special Tools
3. Genuine ZF-Spare Parts according to the latest phase of development

Here, all operations are carried out for you with utmost care and reliability.

• Repair operations carried out by ZF-Service Stations, are covered additionally within the terms of
  the actual contractual conditions, by the ZF-Warranty.
• Damages caused by inappropriate or inexpert work, carried out by personnel foreign to
  ZF, and after- expenditures eventually arising from it, are excluded from this contractual
  responsibility.
• This applies also in case of a renouncement of Genuine ZF-Spare Parts.

GENERAL:

• The Service Manual covers all works required for dismantling and the pertaining installation.
• When repairing the transmission, ensure utmost cleanliness and that the works are carried out in an experlike
  manner. The transmission should only be disassembled for renewing damaged parts. Covers and
  housing parts installed with seals must be loosened by slight blows with a plastic mallet after screws and
  nuts have been removed. For removing parts being in tight contact with the shaft such as antifriction
  bearings, bearing races, and similar, use suitable pulling devices.
• Dismantling and mounting works must be carried out at a clean working place. Use the special tools
  developed for this purpose. Prior to the re-installation of the parts, clean the contact surfaces of housings and
  covers from the residues of old seals. Remove burrs, if any, or similar irregularities with an oil stone. Clean
  housings and locking covers with a suitable detergent, in particular corners and angles. Damaged parts or
  parts heavily worn down must be renewed. Here, the expert must assess, whether parts such as antifriction
  bearings, thrust washers etc. subjected to normal wear during operation, can be installed again.
• Parts such as sealing rings, lock plates, split pins etc. must generally be renewed. Radial sealing rings with
  worn down or torn sealing lip must also be renewed. Particularly ensure that no chips or other foreign bodies
  remain in the housing. Lube oil bores and grooves must be checked for unhindered passage.

TABLE OF CONTENTS:

ZF AXLE AP 17 DIFFERENTIAL CARRIER LKST-2 & LKZ-7 Repair Manual 5871209002E – PDF DOWNLOAD

ZF - AXLE  AP - 17 / DIFFERENTIAL CARRIER TYPE: LKST-2 and LKZ-7......  1
	Note..............................................................  2
	Table of contents.................................................  3
	Preface...........................................................  4
	General...........................................................  5
	Denomination of Standard Dimensions...............................  7
	Conversion Table for Dimensional Units............................  8
	Examples of Contact Patterns for the Gleason gear-tooth system....  9
	Torque limits for screws acc. to ZF Standards 148................. 11
	Maintenance Instructions.......................................... 12
	List of special tools "Output".................................... 16
	List of special tools "Differential carrier LKST-2"............... 19
	List of special tools "Differential carrier LKZ-7"................ 22
	Illustrated tables................................................ 25
	1. OUTPUT......................................................... 30
		1.1 Disassembly............................................... 30
		1.2 Reassembly................................................ 35
			1.2.1 Mounting of the brake............................... 43
	2. AXLE INSERT / Type:  LKST-2....................................  0
		2.1 Disassembly...............................................  0
			2.1.1 Axle drive housing..................................  0
			2.1.2 Layshaft............................................ 48
		2.2 Reassembly................................................ 53
			2.2.1 Layshaft............................................ 53
			2.2.2 Differential DL-2400................................ 64
	3. DIFFERENTIAL CARRIER / Type: LKZ-7............................. 72
		3.1 Disassembly............................................... 72
			3.1.1 Flange shaft........................................ 72
			3.1.2 Axle drive housing - Differential................... 74
			3.1.3 Layshaft - Interaxle differential................... 75
		3.2 Reassembly................................................ 84
			3.2.1 Layshaft............................................ 84
			3.2.2 Interaxle differential.............................. 92
			3.2.3 Differential DL-2400................................103
			3.2.4 Flange shaft........................................111

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V