ZF Ecomid 9 S 109 Repair Manual 1304751102a – PDF DOWNLOAD

Description

ZF Ecomid 9 S 109 Repair Manual 1304751102a – PDF DOWNLOAD

FILE DETAILS:

ZF Ecomid 9 S 109 Repair Manual 1304751102a – PDF DOWNLOAD

Language : English
Pages : 117
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

ZF Ecomid 9 S 109 Repair Manual 1304751102a – PDF DOWNLOAD

Preface:

This manual is intended for skilled personnel trained by ZF Friedrichshafen AG to carry out
maintenance and repair work on ZF products.

• This manual deals with the standard ZF product in accordance with the state of development on the
  date of issue.
• However, due to continuing development of the product, repair work might require work practices and
  test or adjustment data which are not contained in this manual. We therefore recommend that work
  done on your ZF product is carried out only by skilled mechanics who have had their practical and
  theoretical knowledge upda- ted on a regular basis at our After-Sales Service training courses.

• Repair work carried out at ZF service points is guaranteed in accordance with the prevailing
  contractual conditions.
• Damage resulting from work performed by non-ZF personnel in an improper and unprofessional manner,
  together with follow-on costs caused by such work, is excluded from the contractual guarantee
  agreement. This also applies where genuine ZF spares have not
  been used.

TABLE OF CONTENTS:

ZF Ecomid 9 S 109 Repair Manual 1304751102a – PDF DOWNLOAD

Preface 5
General information 6
Safety notice 9
Tightening torques 10
Adjustment data 12
Spring table 16
Special tools 18
Sequences of removal and installation 23
1 Tecalan pipes for range-change group 1-1
1 1 Removal 1-1
1 2 Assembly 1-1
2 Output 2-1
2 1 Removal of output flange and cover 2-1
2 2 Removal of bearing cover 2-2
2 3 Mounting of bearing cover 2-2
2 4 Mounting of output flange and cover 2-4
3 Range-change group 3-1
3 1 Removal of range-change group 3-1
3 2 Mounting of range-change group 3-3
3 3 Dismantling range-change group 3-7
3 4 Assembling range-change group 3-9
4 Planetary gear with synchronizer 4-1
4 1 Dismantling synchronizer 4-1
4 2 Dismantling ring gear 4-2
4 3 Dismantling planet carrier 4-2
4 4 Assembling planet carrier 4-3
4 5 Assembling ring gear 4-4
4 6 Assembling synchronizer 4-4
5 Sun gear 5-1
5 1 Removal of sun gear 5-1
5 2 Mounting of sun gear 5-2
6 Shift mechanism 6-1
6 1 Removal of shift mechanism 6-1
6 2 Mounting of shift mechanism 6-2
6 3 Dismantling shift mechanism 6-4
6 4 Shift mechanism assembly – summary of shift mechanism types 6-10
6 4 1 Driver arrangement 6-11
6 4 2 Compression spring arrangement (spring packs) in acc with parts list
(spare parts catalogue) 6-16
6 5 Assembling shift mechanism 6-19
Contents 9 S 109
Page
7 Connection plate – lubricating oil pump 7-1
7 1 Removal of connection plate 7-1
7 2 Removal and dismantling of lubricating oil pump 7-1
7 3 Assembly and mounting of lubricating oil pump 7-3
7 4 Assembly and mounting of connection plate 7-5
8 Adjusting bearings on mainshaft, input shaft and layshaft 8-1
8 1 Adjusting mainshaft and input shaft 8-1
8 2 Adjusting layshaft 8-3
9 Shift rails and reverse gear 9-1
9 1 Removal of shift rails 9-1
9 2 Removal of reverse gear 9-5
9 3 Installation of shift rails 9-6
9 4 Installation of reverse gear 9-11
10 Input shaft, mainshaft and layshaft 10-1
10 1 Removal of the shafts 10-1
10 2 Installation of the shafts 10-4
11 Input shaft 11-1
11 1 Dismantling the input shaft 11-1
11 2 Assembly of the input shaft 11-2
12 Mainshaft 12-1
12 1 Dismantling the mainshaft 12-1
12 2 Assembly of the mainshaft 12-4
13 Layshaft 13-1
13 1 Dismantling the layshaft 13-1
13 2 Assembly of the layshaft 13-2
14 Housing 14-1
14 1 Dismantling the housing 14-1
14 2 Assembly of the housing 14-2
15 Clutch housing 15-1
15 1 Removal 15-1
15 2 Installation 15-1

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V