ZF-ECOSPLIT 16S 151 8S 151 Repair Manual 1315 751 101d PDF

Description

ZF-ECOSPLIT 16S 151 8S 151 Repair Manual 1315 751 101d – PDF DOWNLOAD

FILE DETAILS:

ZF-ECOSPLIT 16S 151 8S 151 Repair Manual 1315 751 101d – PDF DOWNLOAD

Language : English
Pages : 79
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF-ECOSPLIT 16S 151 8S 151 Repair Manual 1315 751 101d – PDF DOWNLOAD

back to the start 0
ZF-ECOSPLIT 16 S 151 8 S 151 1
1315 751 101d 1
Copyright by ZF 2
Contents 3
Preface 5
General Information 6
Work Safety 8
Tightening Torques 9
Spring Table 10
Adjustment Data 11
Special Tools 16
View of Transmission 18
1 Removing components/range-change 19
1 1 Plastic pipes 19
1 2 Output flange 19
1 3 Cover 19
1 4 5/2-way valve 20
1 5 Shift cylinder for range-change 20
1 6 Housing/range-change 21
1 7 Planet gear train with synchronizer 22
1 7 1 Synchronizer 22
1 7 2 Ring gear 23
1 7 3 Planet carrier 23
1 8 Assembling planet gear train with rangechange synchronizer 24
1 8 1 Planet carrier 24
1 8 2 Ring gear 25
1 8 3 Synchronizer 26
1 9 Assembling range-change /housing/ output flange/piston 27
Measuring ball bearing axial play 28
1 9 1 Output flange 29
2 Removing components from centre housing 30
2 1 Splitter (GV) cylinder 30
2 2 Shift housing 30
2 2 1 Assembling shift housing 32
2 2 2 Detent piece with compression springs 33
2 3 Removing and dismantling friction-optimized shift housing (illustrations show superimposed “H” shift pattern) 34
2 3 1 Assembling shift housing 36
2 4 Shift patterns/shift mechanism left or right 39
3 Removing clutch housing components 42
3 1 Release fork 42
3 2 Connection plate with integral pump 43
3 3 Clutch housing 44
4 Removing components 44
4 1 Removing components/clutch housing 44
4 2 Splitter shift rail / centre housing 44
4 3 Removing shafts 45
4 4 Removing components/ centre housing 45
4 5 Input shaft 46
4 5 1 Dismantling input shaft 46
4 5 2 Assembling input shaft 47
4 6 Mainshaft 48
4 6 1 Dismantling mainshaft 48
4 6 2 Assembling mainshaft 50
4 7 Assembling synchronizer 55
4 7 1 Version ZF-BK 55
4 7 1 1 Sectional view of synchronizer/ZF-BK 55
4 7 2 Version ZF-D 56
4 7 2 1 Sectional view of synchronizer/ZF-D 56
4 7 2 Version ZF-D 56
4 7 2 1 Sectional view of synchronizer/ZF-D 56
4 8 Layshaft 57
4 8 1 Dismantling layshaft 57
4 8 2 Assembling layshaft 58
5 Installing components 59
5 1 Centre housing 59
5 2 Clutch housing 59
6 Synchronizers/wear limit 60
6 1 Determining wear limit 60
6 2 Determining wear limit 60
7 Adjusting mainshaft 61
7 1Determining ring and axial washer 61
7 2 Determining ring and axial washer 62
8 Installing shafts 63
8 1 Input shaft, mainshaft and layshaft 63
9 Splitter shift fork / shift rail 64
9 1 Adjusting shift fork 64
10 Clutch housing / centre housing 66
10 1 Fitting clutch housing 66
11 Adjusting shafts 67
11 1 Input shaft and connection plate 67
11 2 Layshaft 68
12 Fitting clutch housing components 69
12 1 Connection plate with integral pump 69
12 2 Release fork 71
13 Fitting centre housing components 73
13 1 Reverse idler gear/reverse idler pin 73
13 2 Cylinder 73
13 3 5/2-way valve 74
13 4 Compressed air test for piston and splitter cylinder 74
13 5 Injection pipe 75
14 Installing complete range-change 76
15 Installing components 78
15 1 Shift housing 78
15 2 Plastic pipes 78
16 Compressed air test on breather 79

DESCRIPTION:

ZF-ECOSPLIT 16S 151 8S 151 Repair Manual 1315 751 101d – PDF DOWNLOAD

Preface:

This manual is intended for skilled personnel who have been trained by ZF Friedrichshafen AG to carry out
maintenance and repair work on ZF products.

• This manual deals with the standard ZF product in accordance with the state of development on the date of
  issue.
• However, due to continuing development of the product, repair work might require work practices and test or
  adjustment data which are not contained in this manual.
• We therefore recommend that work done on your ZF
  product is carried out only by skilled mechanics who have had their practical and theoretical knowledge updated on
  a regular basis at our Service Training Center.

Service points equipped by ZF Friedrichshafen AG all over the world offer you:
1. Well-trained personnel
2. Specified equipment, e.g. specialized tools
3. Genuine ZF spares, to our latest specifications

S.V 1/04/2025